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用于气调包装应用的电纺智能氧气指示标签:制备、表征及储存稳定性

Electrospun Smart Oxygen Indicating Tag for Modified Atmosphere Packaging Applications: Fabrication, Characterization and Storage Stability.

作者信息

Panwar Shivam, Panjagari Narender Raju, Singh Ashish Kumar, Deshwal Gaurav Kr, Badola Richa, Minz Prashant Saurabh, Goksen Gulden, Rusu Alexandru, Trif Monica

机构信息

Dairy Technology Division, ICAR-National Dairy Research Institute, Karnal 132001, Haryana, India.

Dairy Engineering Division, ICAR-National Dairy Research Institute, Karnal 132001, Haryana, India.

出版信息

Polymers (Basel). 2022 May 21;14(10):2108. doi: 10.3390/polym14102108.

Abstract

Pack integrity is essential for the success of modified atmosphere packaging of food products. Colorimetric oxygen leak indicators or tags are simple and smart tools that can depict the presence or absence of oxygen within a package. However, not many bio-based electrospun materials were explored for this purpose. Ultraviolet light-activated -carrageenan-based smart oxygen indicating tag was developed using the electrospinning technique in this study and its stability during storage was determined. -carrageenan was used with redox dye, sacrificial electron donor, photocatalyst, and solvent for preparing oxygen indicating electrospun tag. Parameters of electrospinning namely flow rate of the polymer solution, the distance between spinneret and collector, and voltage applied were optimized using Taguchi L9 orthogonal design. Rheological and microstructural studies revealed that the electrospinning solution was pseudoplastic and the mat fibers were compact and non-woven with an average fiber size of 1-2 microns. Oxygen sensitivity at different oxygen concentrations revealed that the tag was sensitive enough to detect as low as 0.4% oxygen. The developed tag was stable for at least 60 days when stored in dark at 25 °C and 65% RH. The developed mat could be highly useful in modified atmosphere packaging applications to check seal integrity in oxygen devoid packages.

摘要

包装完整性对于食品气调包装的成功至关重要。比色法氧气泄漏指示剂或标签是简单而智能的工具,能够显示包装内氧气的存在与否。然而,为此目的探索的基于生物的电纺材料并不多。本研究利用电纺技术开发了紫外线激活的基于κ-卡拉胶的智能氧气指示标签,并测定了其在储存期间的稳定性。κ-卡拉胶与氧化还原染料、牺牲电子供体、光催化剂和溶剂一起用于制备氧气指示电纺标签。使用田口L9正交设计优化了电纺参数,即聚合物溶液的流速、喷丝头与收集器之间的距离以及施加的电压。流变学和微观结构研究表明,电纺溶液为假塑性,毡纤维紧密且为非织造结构,平均纤维尺寸为1-2微米。在不同氧气浓度下的氧气敏感性表明,该标签对低至0.4%的氧气具有足够的敏感性。当在25°C和65%相对湿度下黑暗储存时,所开发的标签至少稳定60天。所开发的毡在气调包装应用中对于检查无氧包装的密封完整性可能非常有用。

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