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一种通过SLE工艺和激光焊接制造的3D微型玻璃磁驱动离心微泵。

A 3D Miniaturized Glass Magnetic-Active Centrifugal Micropump Fabricated by SLE Process and Laser Welding.

作者信息

Kim Jeongtae, Kim Sungil, Choi Jiyeon, Koo Chiwan

机构信息

Department of Electronic Engineering, Hanbat National University, Daejeon 34158, Korea.

Department of Laser and Electron Beam Technologies, Korea Institute of Machinery and Materials, Daejeon 34103, Korea.

出版信息

Micromachines (Basel). 2022 Aug 17;13(8):1331. doi: 10.3390/mi13081331.

Abstract

A miniaturized pump to manipulate liquid flow in microchannels is the key component of microfluidic devices. Many researchers have demonstrated active microfluidic pumps, but most of them still required additional large peripherals to operate their micropumps. In addition, those micropumps were made of polymer materials so that their application may be limited to a variety of fields that require harsh conditions at high pressures and temperatures or organic solvents and acid/base. In this work, we present a 3D miniaturized magnetic-driven glass centrifugal pump for microfluidic devices. The pump consists of a volute structure and a 3D impeller integrated with two magnet disks of Φ1 mm. The 3D pump structure was 13 mm × 10.5 mm × 3 mm, and it was monolithically fabricated in a fused silica sheet by selective laser-induced etching (SLE) technology using a femtosecond laser. The pump operation requires only one motor rotating two magnets. It was Φ42 mm × 54 mm and powered by a battery. To align the shaft of the motor to the center of the 3D glass pump chip, a housing containing the motor and the chip was fabricated, and the overall size of the proposed micropump device was 95 mm × 70 mm × 75 mm. Compared with other miniaturized pumps, ours was more compact and portable. The output pressure of the fabricated micropump was between 215 Pa and 3104 Pa, and the volumetric flow rate range was 0.55 mL/min and 7.88 mL/min. The relationship between the motor RPM and the impeller RPM was analyzed, and the flow rate was able to be controlled by the RPM. With its portability, the proposed pump can be applied to produce an integrated and portable microfluidic device for point-of-care analysis.

摘要

用于操控微通道内液体流动的小型泵是微流控设备的关键部件。许多研究人员已展示了有源微流控泵,但其中大多数仍需要额外的大型外围设备来操作其微泵。此外,那些微泵由聚合物材料制成,因此其应用可能仅限于需要在高压、高温或有机溶剂及酸/碱等苛刻条件下使用的各种领域。在这项工作中,我们展示了一种用于微流控设备的三维小型磁驱动玻璃离心泵。该泵由蜗壳结构和集成有两个直径为1毫米磁盘的三维叶轮组成。三维泵结构尺寸为13毫米×10.5毫米×3毫米,通过飞秒激光的选择性激光诱导蚀刻(SLE)技术在熔融石英片上整体制造而成。该泵的运行仅需一个使两个磁体旋转的电机。电机尺寸为Φ42毫米×54毫米,由电池供电。为使电机轴与三维玻璃泵芯片的中心对齐,制作了一个包含电机和芯片的外壳,所提出的微泵装置的整体尺寸为95毫米×70毫米×75毫米。与其他小型泵相比,我们的泵更紧凑、更便携。所制造微泵的输出压力在215帕至3104帕之间,体积流量范围为0.55毫升/分钟至7.88毫升/分钟。分析了电机转速与叶轮转速之间的关系,流量能够通过转速来控制。凭借其便携性,所提出的泵可应用于生产用于即时检测分析的集成便携式微流控设备。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/0f2c/9413360/ec3854c3c9fc/micromachines-13-01331-g003.jpg

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