Seo Jongseon, Han Geonhui, Hwang Hyunsang
Department of Material Science and Engineering, Pohang University of Science and Technology (POSTECH), Pohang, 790784, South Korea.
Sci Rep. 2025 May 23;15(1):17960. doi: 10.1038/s41598-025-03373-1.
Microwave heating (MWH) is widely used in various industrial and research applications due to its advantages such as rapid heating rates, energy efficiency, and low overall processing temperatures. However, a critical challenge in conventional MWH systems is temperature non-uniformity, which arises from the formation of nodes and antinodes due to standing wave patterns inside the cavity. In this study, we propose an improved MWH system that enhances temperature uniformity through cavity system optimization. To achieve a uniform electric field distribution, we implemented a rotating electric field by employing a multi-waveguide system combined with a phase-shifting technique. Furthermore, we increased the wavelength within the cavity by adjusting the waveguide height, resulting in further uniformity enhancement. Simulation and experimental results confirmed that the proposed system achieves uniform heating over a 150 mm area, with the electric field distribution showing less than 5% variation. The temperature coefficient of variation (COV) was successfully reduced to below 5%, clearly demonstrating the system's capability to significantly improve uniformity in microwave heating. These results validate the effectiveness of the proposed system in achieving stable and uniform thermal processing, even for large-area samples.
微波加热(MWH)因其加热速度快、能源效率高和整体加工温度低等优点,在各种工业和研究应用中得到广泛使用。然而,传统MWH系统中的一个关键挑战是温度不均匀性,这是由于腔内驻波模式形成节点和波腹而产生的。在本研究中,我们提出了一种改进的MWH系统,通过优化腔系统来提高温度均匀性。为了实现均匀的电场分布,我们采用了多波导系统结合相移技术来实现旋转电场。此外,我们通过调整波导高度增加了腔内的波长,从而进一步提高了均匀性。模拟和实验结果证实,所提出的系统在150毫米区域内实现了均匀加热,电场分布变化小于5%。温度变异系数(COV)成功降低到5%以下,清楚地表明了该系统显著提高微波加热均匀性的能力。这些结果验证了所提出系统在实现稳定和均匀热处理方面的有效性,即使对于大面积样品也是如此。