Song Zhuang, Zhao Yugang, Li Zhihao, Cao Chen, Liu Guangxin, Liu Qian, Zhang Xiajunyu, Dai Di, Zheng Zhilong, Zhao Chuang, Yu Hanlin
Institute for Advanced Manufacturing, Shandong University of Technology, Zibo 255049, China.
Micromachines (Basel). 2022 Aug 23;13(9):1374. doi: 10.3390/mi13091374.
Due to the special manufacturing process of cobalt-chromium alloy cardiovascular stent tubes, there are serious surface defects in their inner walls, which affects the therapeutic effect after implantation. At the same time, the traditional processing technology cannot finish the inner wall of a cardiovascular stent tube. In light of the above problems, magnetic abrasive finishing (MAF) equipment for the inner wall of an ultra-fine and ultra-long cardiovascular stent tube is proposed, and MAF technology is used to improve the surface quality of its inner wall. High-performance spherical magnetic abrasive powders are used to finish the inner wall of a cobalt-chromium alloy cardiovascular stent tube with an inner diameter of 1.6 mm and an outer diameter of 1.8 mm. The effects of finishing time, tube rotational speed, feed speed of the magnetic pole, MAPs filling quantity, and MAP abrasive size on the surface roughness and material removal thickness of cobalt-chromium alloy cardiovascular stent tube are investigated. The results show that the surface roughness of the inner wall of the cobalt-chromium alloy cardiovascular stent decreases from 0.485 μm to 0.101 μm, and the material removal thickness of the defect layer is 4.3 μm. MAF technology is used to solve the problem of the poor surface quality of the inner walls of ultra-fine and ultra-long cobalt-chromium alloy cardiovascular stent tubes.
由于钴铬合金心血管支架管的特殊制造工艺,其内壁存在严重的表面缺陷,这影响了植入后的治疗效果。同时,传统加工工艺无法对心血管支架管的内壁进行加工。针对上述问题,提出了一种用于超细超长心血管支架管内壁的磁研磨光整加工(MAF)设备,并采用MAF技术提高其内壁表面质量。使用高性能球形磁研磨磨料对内径为1.6mm、外径为1.8mm的钴铬合金心血管支架管内壁进行光整加工。研究了光整加工时间、管材转速、磁极进给速度、磁研磨磨料填充量以及磁研磨磨料粒度对钴铬合金心血管支架管表面粗糙度和材料去除厚度的影响。结果表明,钴铬合金心血管支架管内壁的表面粗糙度从0.485μm降至0.101μm,缺陷层的材料去除厚度为4.3μm。MAF技术解决了超细超长钴铬合金心血管支架管内壁表面质量差的问题。