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基于帧间约束和动态模板的焊缝特征提取方法

Weld feature extraction method based on inter-frame constraint and dynamic template.

作者信息

Mei Zhen, Qi Lizhe, Xu Min, Sun Yunquan

出版信息

J Opt Soc Am A Opt Image Sci Vis. 2022 May 1;39(5):771-781. doi: 10.1364/JOSAA.445585.

Abstract

Welding as an industrial tailor is key to intelligent manufacturing technology. With the development of robots and digital manufacturing technology, autonomous programming intelligent welding robots have emerged. The seam tracking system based on active vision is widely used because of its high precision and obvious characteristics. However, the complexity of the welding environment, the interference of arc splash, and the reflection and local deformation of the workpiece will affect the extraction of weld characteristics. Based on the correlation and difference of adjacent frames in the continuous welding process, this paper combines the point and line characteristics of laser lines and proposes a weld feature extraction method based on an inter-frame constraint and dynamic template. The experimental results show that the distance error of the proposed method is within three pixels, and the average processing time of each frame is 9.6 ms. This method can realize weld feature extraction in the case of object reflection, arc splash, and local deformation, and has certain robustness.

摘要

焊接作为工业裁缝是智能制造技术的关键。随着机器人和数字制造技术的发展,自主编程智能焊接机器人应运而生。基于主动视觉的焊缝跟踪系统因其高精度和显著特点而被广泛应用。然而,焊接环境的复杂性、电弧飞溅的干扰以及工件的反射和局部变形会影响焊缝特征的提取。基于连续焊接过程中相邻帧的相关性和差异性,本文结合激光线的点线特征,提出了一种基于帧间约束和动态模板的焊缝特征提取方法。实验结果表明,该方法的距离误差在三个像素以内,每帧的平均处理时间为9.6毫秒。该方法能够在物体反射、电弧飞溅和局部变形的情况下实现焊缝特征提取,具有一定的鲁棒性。

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