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新型高效城市固体废弃物生产乳酸的代谢发酵工艺。

New efficient meta-fermentation process for lactic acid production from municipal solid waste.

机构信息

Biotechnology Department, AINIA, Parque Tecnológico de Valencia, Paterna, Spain.

Reciclados Palancia-Belcaire S.L., Algimia de Alfara, Spain.

出版信息

Microb Cell Fact. 2022 Nov 5;21(1):233. doi: 10.1186/s12934-022-01960-9.

Abstract

BACKGROUND

The global market for lactic acid is witnessing growth on the back of increasing applications of lactic acid for manufacturing polylactic acid. Indeed, the lactic acid market is expected to reach 9.8 billion US dollars by 2025. The new concept of meta-fermentation has been proposed in recent years as an alternative to fermentation with pure cultures, due to multiple advantages such as lower susceptibility to contamination, no need for sterilization of culture media or lower raw material costs. However, there are still challenges to overcome to increase the conversion efficiency, decrease formation of by-products and facilitate fermentation control. In this context, the purpose of the study was to develop a robust meta-fermentation process to efficiently produce lactic acid from the OFMSW, stable at pre-industrial scale (1500 L). To maximize lactic acid production, operating conditions (pH, HRT) were modified, and a novel bioaugmentation strategy was tested.

RESULTS

A LAB-rich inoculum was generated with LAB isolated from the digestate and grown in the laboratory with MRS medium. After feeding this inoculum to the digester (bioaugmentation), lactic acid accumulation up to 41.5 gO/L was achieved under optimal operating conditions. This corresponds to more than 70% of the filtered COD measured in the digestate. The amount of lactic acid produced was higher than the volatile fatty acids under all feeding strategies applied.

CONCLUSIONS

The operating conditions that enhanced the production of lactic acid from mixed cultures were 55ºC, 2 days HRT and pH 4.8-5.7, with pH-control once a day. The bioaugmentation strategy improved the results obtained in the prototype without applying reinoculation. Lactic acid was the main product along with other carboxylic acids. Further improvements are needed to increase purity as well as lactic acid concentration to reach economic feasibility of the whole process (digestion of OFMSW and downstream).

摘要

背景

由于乳酸在制造聚乳酸方面的应用不断增加,全球乳酸市场正在增长。事实上,到 2025 年,乳酸市场预计将达到 98 亿美元。近年来,由于具有不易污染、无需对培养基进行消毒或降低原材料成本等多种优势,提出了一种新的代谢发酵概念,作为纯培养发酵的替代方法。然而,仍需要克服许多挑战来提高转化率、减少副产物的形成并促进发酵控制。在此背景下,本研究旨在开发一种稳健的代谢发酵工艺,从 OFMSW 中高效生产乳酸,在工业化规模(1500L)下稳定运行。为了最大限度地提高乳酸产量,我们修改了操作条件(pH、HRT),并测试了一种新的生物强化策略。

结果

使用从消化物中分离出的 LAB 在 MRS 培养基中进行实验室培养,生成了富含 LAB 的接种物。在用该接种物对消化器进行生物强化(bioaugmentation)后,在最佳操作条件下,可实现高达 41.5gO/L 的乳酸积累。这相当于在消化物中测量到的过滤 COD 的 70%以上。在应用的所有进料策略下,产生的乳酸量均高于挥发性脂肪酸。

结论

增强混合培养物生产乳酸的操作条件为 55°C、2 天 HRT 和 pH 4.8-5.7,每天进行一次 pH 控制。生物强化策略在不进行再接种的情况下改善了原型中的结果。乳酸是主要产物,同时还有其他羧酸。需要进一步改进以提高纯度和乳酸浓度,从而达到整个过程(消化 OFMSW 和下游)的经济可行性。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/aceb/9636838/348bcefc76bf/12934_2022_1960_Fig1_HTML.jpg

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