Formaldehyde oxidation on Pd/USY catalysts at room temperature: The effect of acid pretreatment on supports.

The complete catalytic oxidation of formaldehyde (HCHO) to CO and HO at room temperature is a green route for indoor HCHO removal. Zeolite is an excellent carrier material for HCHO oxidation due to its large surface area, intricate pores and high adsorption capacity. However, the zeolite-supported noble metal catalysts have currently shown relatively low activity especially at room temperature. In this work, we present a facile acid treatment strategy for zeolite catalysts to improve the hydroxyl concentration and further enhance their catalytic activity for HCHO oxidation. Activity tests illustrated that HCHO could be completely oxidized to CO and HO at a nearly 100% conversion rate with a weight hourly space velocity (WHSV) of 150,000 mL/(g∙hr) at 25°C, when the support of Pd/USY catalysts was pretreated by hydrochloric acid with a concentration of 0.20 mol/L. The characterization results revealed that the active hydroxyl groups originated from the dealumination in the acid treatment play a key role in the HCHO oxidation reaction. The deduced reaction mechanism suggests that bridging hydroxyl groups may oxidize HCHO to dioxymethylene (DOM) species and terminal hydroxyl groups are responsible for the transformation of DOM groups to formate (HCOO) species.