Wiewiórowska Sylwia, Siemiński Marek, Śleboda Tomasz, Łukaszek-Sołek Aneta, Dyl Tomasz, Koczurkiewicz Bartosz
Faculty of Production Engineering and Materials Technology, Czestochowa University of Technology, Av. Armii Krajowej 19, 42-201 Czestochowa, Poland.
Metalurgia S.A. Radomsko, St. Św. Rozalii 10/12, 97-500 Radomsko, Poland.
Materials (Basel). 2022 Dec 15;15(24):8965. doi: 10.3390/ma15248965.
The research presented in this article aimed to obtain a semi-finished product in the form of TRIP wires, which in further research will be used to produce fasteners in the form of KPS-6 screws used in the construction industry. At present, the process of manufacturing this type of fastener (from wire rod to the finished product) involves two technological lines: one for carrying out the drawing process and obtaining a semi-finished product in the form of a wire with appropriate properties, and the other for the production of fasteners. Semi-finished product wires with a ferritic-perlitic structure obtained after the drawing process are the starting product for the production of fasteners, the tensile strength of which is approximately 450 MPa. In order to be able to obtain fasteners characterized by an increased level of properties in 8.8 grade, after the screw manufacturing process, heat treatment should be carried out by hardening and tempering. The new technology proposed in the article includes: a drawing wire rod with a semi-finished product diameter, two-stage heat treatment on the line for pass-through heating and cooling, ensuring the obtaining of a TRIP-type structure in drawn wires, and calibration drawing. The product of this process was a wire whose tensile strength was in the range of 700-800 MPa with a TRIP structure. Thanks to obtaining a TRIP-type structure with the assumed amount of retained austenite, we obtained wires with higher strength properties and very high plasticity in relation to wires with the same chemical composition and ferritic and perlitic structure. The research carried out in the article also allowed us to obtain, in the semi-finished product wires, a favourable relationship between the strength properties and plasticity of the material, expressed by the value of the R/R coefficient (yield strength/tensile strength) and the so-called yield ratio, which determines the material's susceptibility to cold deformation; the smaller these coefficients, the greater the yield strength. The subsequent stages of the research will include the development of forming fasteners in the form of KPS-6 screws used in the steel construction industry with TRIP structures, with increased properties of products in the 8.8 property class, without conducting heat treatment by hardening and tempering. It is assumed that the resulting product will have an additional usable feature: preserving a certain amount of retained austenite in the structure of the finished fasteners, which will be transformed into martensite during operation, and thus affect the longevity of the fasteners.
本文所介绍的研究旨在获得盘条形式的半成品,在后续研究中,该半成品将用于制造建筑行业中使用的KPS - 6型螺钉形式的紧固件。目前,制造这种类型的紧固件(从盘条到成品)的过程涉及两条工艺生产线:一条用于进行拉拔工艺并获得具有适当性能的线材形式的半成品,另一条用于生产紧固件。拉拔工艺后获得的具有铁素体 - 珠光体组织的半成品线材是生产紧固件的起始产品,其抗拉强度约为450MPa。为了能够获得性能水平提高到8.8级的紧固件,在螺钉制造工艺之后,应通过淬火和回火进行热处理。本文提出的新技术包括:拉拔具有半成品直径的盘条、在线进行直通加热和冷却的两级热处理,确保在拉拔线材中获得TRIP型组织以及校准拉拔。该工艺的产品是一种抗拉强度在700 - 800MPa范围内且具有TRIP组织的线材。由于获得了具有假定残余奥氏体量的TRIP型组织,与具有相同化学成分和铁素体及珠光体组织的线材相比,我们获得了具有更高强度性能和非常高塑性的线材。本文所进行的研究还使我们能够在半成品线材中获得材料强度性能与塑性之间的良好关系,该关系由R/R系数(屈服强度/抗拉强度)值和所谓的屈强比表示,屈强比决定了材料对冷变形的敏感性;这些系数越小,屈服强度越大。后续研究阶段将包括开发用于钢结构行业的具有TRIP组织的KPS - 6型螺钉形式的成型紧固件,产品在8.8性能等级下具有更高的性能,且无需通过淬火和回火进行热处理。假定所得产品将具有一个额外的可用特性:在成品紧固件的组织中保留一定量的残余奥氏体,这些残余奥氏体在使用过程中将转变为马氏体,从而影响紧固件的使用寿命。