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一种由氧化酶辅助支持的高效脱毛系统,迈向可持续发展。

An efficient dehairing system supported by oxidative-enzymatic auxiliary towards sustainability.

作者信息

Kanagaraj James, Panda Rames Chandra, Prasanna Ramakrishna, Tamilselvi Alagamuthu

机构信息

Department of Leather Processing Technology, CSIR-Central Leather Research Institute, Adyar, Chennai, 20, India.

Department of Chemical Engineering, CSIR-CLRI, Adyar, Chennai, 600020, India.

出版信息

Environ Sci Pollut Res Int. 2023 Mar;30(15):43817-43832. doi: 10.1007/s11356-023-25380-3. Epub 2023 Jan 20.

Abstract

A method of dehairing of goat skins using oxidative chemicals and protease enzymes has been attempted. The dehairing process is one of the important and essential steps in leather making, where hair is removed by lime and sodium sulphide in the conventional process. This conventional dehairing system generates a higher amount of pollution problem as compared to the other unit operations and unit processes. In this work, dehairing of the goat skins through oxidative agents namely magnesium peroxide and protease enzyme has been attempted. For this, protease has been produced from Bacillus sp. at the laboratory level and the activity was found. The dehairing of goat skins takes place for the duration of 14-16 h. The leather produced with the experimental sample showed comparable organoleptic and strength properties with the conventional sample. This method paved the way for the reduction of pollution loads especially BOD, COD, and TDS to the level of 59, 27, and 77%, respectively, in comparison with the control sample. The reaction kinetics for the formation of the ligand-macromolecular complex is found in the isothermal titration calorimetry (ITC) experiment and a mathematical model has been formulated. The dyed crust leather showed comparable colour properties. In addition to that, there is a reduction in processing time for leather making through skipping reliming and deliming processes which are said to be another advantage of this method. The physical strength properties of the experimental leather were also comparable with conventionally produced leather.

摘要

人们尝试了一种使用氧化化学物质和蛋白酶对山羊皮进行脱毛的方法。脱毛过程是皮革制造中重要且必不可少的步骤之一,在传统工艺中,毛发是通过石灰和硫化钠去除的。与其他单元操作和单元过程相比,这种传统的脱毛系统产生的污染问题更多。在这项工作中,人们尝试通过过氧化镁等氧化剂和蛋白酶对山羊皮进行脱毛。为此,在实验室水平上从芽孢杆菌属生产了蛋白酶并测定了其活性。山羊皮的脱毛持续14 - 16小时。用实验样品生产的皮革在感官和强度性能方面与传统样品相当。与对照样品相比,这种方法为将污染负荷特别是生化需氧量、化学需氧量和总溶解固体分别降低到59%、27%和77%的水平铺平了道路。在等温滴定量热法(ITC)实验中发现了配体 - 大分子复合物形成的反应动力学,并建立了数学模型。染色的坯革显示出相当的颜色性能。除此之外,通过跳过复灰和脱灰过程,减少了皮革制造的加工时间,这被认为是该方法的另一个优点。实验皮革的物理强度性能也与传统生产的皮革相当。

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