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以油棕空果串(EFB)酚化木质素和生物油作为酚类替代品用于胶合板粘结的绿色酚醛树脂

Green Phenolic Resins from Oil Palm Empty Fruit Bunch (EFB) Phenolated Lignin and Bio-Oil as Phenol Substitutes for Bonding Plywood.

作者信息

Lim Kah Yen, Yasim-Anuar Tengku Arisyah Tengku, Sharip Nur Sharmila, Ujang Farhana Aziz, Husin Hazwani, Ariffin Hidayah, Md Tahir Paridah, Li Xinping, Lee Seng Hua, Yusof Mohd Termizi

机构信息

Department of Microbiology, Faculty of Biotechnology and Biomolecular Sciences, Universiti Putra Malaysia (UPM), Serdang 43400, Selangor, Malaysia.

Research and Development Department, Nextgreen Pulp & Paper Sdn Bhd, Taman Tun Dr Ismail, Kuala Lumpur 60000, Malaysia.

出版信息

Polymers (Basel). 2023 Mar 1;15(5):1258. doi: 10.3390/polym15051258.

DOI:10.3390/polym15051258
PMID:36904501
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC10007611/
Abstract

Lignin is a natural biopolymer with a complex three-dimensional network and it is rich in phenol, making it a good candidate for the production of bio-based polyphenol material. This study attempts to characterize the properties of green phenol-formaldehyde (PF) resins produced through phenol substitution by the phenolated lignin (PL) and bio-oil (BO), extracted from oil palm empty fruit bunch black liquor. Mixtures of PF with varied substitution rates of PL and BO were prepared by heating a mixture of phenol-phenol substitute with 30 wt.% NaOH and 80% formaldehyde solution at 94 °C for 15 min. After that, the temperature was reduced to 80 °C before the remaining 20% formaldehyde solution was added. The reaction was carried out by heating the mixture to 94 °C once more, holding it for 25 min, and then rapidly lowering the temperature to 60 °C, to produce the PL-PF or BO-PF resins. The modified resins were then tested for pH, viscosity, solid content, FTIR, and TGA. Results revealed that the substitution of 5% PL into PF resins is enough to improve its physical properties. The PL-PF resin production process was also deemed environmentally beneficial, as it met 7 of the 8 Green Chemistry Principle evaluation criteria.

摘要

木质素是一种具有复杂三维网络结构的天然生物聚合物,富含酚类物质,这使其成为生产生物基多酚材料的理想选择。本研究旨在表征通过用从油棕空果串黑液中提取的酚化木质素(PL)和生物油(BO)替代苯酚而制备的绿色酚醛(PF)树脂的性能。通过在94°C下将苯酚 - 苯酚替代物与30 wt.% 的NaOH和80% 的甲醛溶液混合加热15分钟,制备了具有不同PL和BO替代率的PF混合物。之后,在加入剩余的20% 甲醛溶液之前,将温度降至80°C。通过再次将混合物加热至94°C,保持25分钟,然后迅速将温度降至60°C来进行反应,以生产PL - PF或BO - PF树脂。然后对改性树脂进行pH值、粘度、固含量、傅里叶变换红外光谱(FTIR)和热重分析(TGA)测试。结果表明,将5% 的PL替代到PF树脂中足以改善其物理性能。PL - PF树脂的生产过程也被认为对环境有益,因为它符合8项绿色化学原则评估标准中的7项。

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本文引用的文献

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Thermal and Gluing Properties of Phenol-Based Resin with Lignin for Potential Application in Structural Composites.用于结构复合材料潜在应用的含木质素酚醛树脂的热性能和胶合性能
Polymers (Basel). 2023 Jan 10;15(2):357. doi: 10.3390/polym15020357.
2
Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin.胶粘剂体系对水解木质素与酚醛树脂粘结纤维板性能的影响
Polymers (Basel). 2022 Apr 27;14(9):1768. doi: 10.3390/polym14091768.
3
A Comparison among Lignin Modification Methods on the Properties of Lignin-Phenol-Formaldehyde Resin as Wood Adhesive.
木质素改性方法对木质素-酚醛树脂作为木材胶粘剂性能的影响比较
Polymers (Basel). 2021 Oct 12;13(20):3502. doi: 10.3390/polym13203502.
4
Synthesis of High-Water-Resistance Lignin-Phenol Resin Adhesive with Furfural as a Crosslinking Agent.以糠醛为交联剂合成高耐水性木质素-酚醛树脂胶粘剂
Polymers (Basel). 2020 Nov 27;12(12):2805. doi: 10.3390/polym12122805.
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Improving the Reactivity of Sugarcane Bagasse Kraft Lignin by a Combination of Fractionation and Phenolation for Phenol-Formaldehyde Adhesive Applications.通过分级分离和酚化相结合提高甘蔗渣硫酸盐木质素的反应活性用于酚醛胶粘剂应用
Polymers (Basel). 2020 Aug 14;12(8):1825. doi: 10.3390/polym12081825.
6
Chemical modification of lignin derived from spent coffee grounds for methylene blue adsorption.来源于废咖啡渣的木质素的化学修饰用于亚甲基蓝吸附。
Sci Rep. 2020 Jul 6;10(1):11048. doi: 10.1038/s41598-020-68047-6.
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Materials (Basel). 2020 Jun 5;13(11):2578. doi: 10.3390/ma13112578.
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