mRNA LNP 制剂的成功批和连续冷冻干燥取决于冷冻保护剂和可离子化脂质。
Successful batch and continuous lyophilization of mRNA LNP formulations depend on cryoprotectants and ionizable lipids.
机构信息
Department of Pharmaceutics, Ghent University, Ghent, Belgium.
Cancer Research Institute Ghent (CRIG), Ghent University, Ottergemsesteenweg 460, B-9000 Ghent, Belgium.
出版信息
Biomater Sci. 2023 Jun 13;11(12):4327-4334. doi: 10.1039/d2bm02031a.
The limited thermostability and need for ultracold storage conditions are the major drawbacks of the currently used nucleoside-modified lipid nanoparticle (LNP)-formulated messenger RNA (mRNA) vaccines, which hamper the distribution of these vaccines in low-resource regions. The LNP core contains, besides mRNA and lipids, a large fraction of water. Therefore, encapsulated mRNA, or at least a part of it, is subjected to hydrolysis mechanisms similar to unformulated mRNA in an aqueous solution. It is likely that the hydrolysis of mRNA and colloidal destabilization are critical factors that decrease the biological activity of mRNA LNPs upon storage under ambient conditions. Hence, lyophilization as a drying technique is a logical and appealing method to improve the thermostability of these vaccines. In this study, we demonstrate that mRNA LNP formulations comprising a reduction-sensitive ionizable lipid can be successfully lyophilized, in the presence of 20% w/v sucrose, both by conventional batch freeze-drying and by an innovative continuous spin lyophilization process. While the chemical structure of the ionizable lipid did not affect the colloidal stability of the LNP after lyophilization and redispersion in an aqueous medium, we found that the ability of LNPs to retain the mRNA payload stably encapsulated, and mediate and mRNA translation into protein, post lyophilization strongly depended on the ionizable lipid in the LNP formulation.
目前使用的核苷修饰的脂质纳米颗粒(LNP)包裹的信使 RNA(mRNA)疫苗存在热稳定性有限和需要超低温储存条件的问题,这阻碍了这些疫苗在资源匮乏地区的分发。LNP 核心除了 mRNA 和脂质外,还含有很大一部分水。因此,包裹的 mRNA 或至少其中一部分,会受到类似于水溶液中未包裹 mRNA 的水解机制的影响。mRNA 的水解和胶体不稳定性很可能是在环境条件下储存时降低 mRNA LNP 生物活性的关键因素。因此,冷冻干燥作为一种干燥技术是提高这些疫苗热稳定性的合理且有吸引力的方法。在这项研究中,我们证明了包含还原敏感可离子化脂质的 mRNA LNP 制剂可以通过常规批式冷冻干燥和创新的连续旋转冷冻干燥工艺,在 20%w/v 蔗糖存在的情况下成功冷冻干燥。虽然可离子化脂质的化学结构不影响 LNP 经冷冻干燥和在水介质中再分散后的胶体稳定性,但我们发现 LNP 稳定包裹 mRNA 有效载荷的能力,以及介导 mRNA 和 翻译为蛋白质的能力,在冷冻干燥后强烈依赖于 LNP 制剂中的可离子化脂质。