Hu He-Xuan, Cai Yicheng, Hu Qiang, Zhang Ye
Key Laboratory of Water Big Data Technology of Ministry of Water Resources, Hohai University, Nanjing 211100, P. R. China.
College of Computer and Information, Hohai University, Nanjing 211100, P. R. China.
Research (Wash D C). 2023 Jul 7;6:0176. doi: 10.34133/research.0176. eCollection 2023.
Effective condition monitoring and fault diagnosis of bearings can not only maximize the life of rolling bearings and prevent unexpected shutdowns caused by equipment failures but also eliminate unnecessary costs and waste caused by excessive maintenance. However, the existing deep-learning-based bearing fault diagnosis models have the following defects. First of all, these models have a large demand for fault data. Second, the previous models only consider that single-scale features are generally less effective in diagnosing bearing faults. Therefore, we designed a bearing fault data collection platform based on the Industrial Internet of Things, which is used to collect bearing status data from sensors in real time and feed it back into the diagnostic model. On the basis of this platform, we propose a bearing fault diagnosis model based on deep generative models with multiscale features (DGMMFs) to solve the above problems. The DGMMF model is a multiclassification model, which can directly output the abnormal type of the bearing. Specifically, the DGMMF model uses 4 different variational autoencoder models to augment the bearing data and integrates features of different scales. Compared with single-scale features, these multiscale features contain more information and can perform better. Finally, we conducted a large number of related experiments on the real bearing fault datasets and verified the effectiveness of the DGMMF model using multiple evaluation metrics. The DGMMF model has achieved the highest value under all metrics, among which the value of precision is 0.926, the value of recall is 0.924, the value of accuracy is 0.926, and the value of F1 score is 0.925.
对轴承进行有效的状态监测和故障诊断,不仅可以使滚动轴承的使用寿命最大化,防止因设备故障导致的意外停机,还能消除过度维护造成的不必要成本和浪费。然而,现有的基于深度学习的轴承故障诊断模型存在以下缺陷。首先,这些模型对故障数据的需求量很大。其次,以往的模型仅认为单尺度特征在诊断轴承故障时通常效果较差。因此,我们设计了一个基于工业物联网的轴承故障数据采集平台,用于实时从传感器收集轴承状态数据,并将其反馈到诊断模型中。在此平台的基础上,我们提出了一种基于具有多尺度特征的深度生成模型(DGMMFs)的轴承故障诊断模型,以解决上述问题。DGMMF模型是一个多分类模型,它可以直接输出轴承的异常类型。具体来说,DGMMF模型使用4种不同的变分自编码器模型来扩充轴承数据,并整合不同尺度的特征。与单尺度特征相比,这些多尺度特征包含更多信息,并且能够表现得更好。最后,我们在真实的轴承故障数据集上进行了大量相关实验,并使用多个评估指标验证了DGMMF模型的有效性。DGMMF模型在所有指标下都取得了最高值,其中精确率的值为0.926,召回率的值为0.924,准确率的值为0.926,F1分数的值为0.925。