Magne Adrien, Carretier Emilie, Ubiera Ruiz Lilivet, Clair Thomas, Le Hir Morgane, Moulin Philippe
Aix Marseille Univ., CNRS, Centrale Marseille, M2P2 UMR 7340, Equipe Procédés Membranaires (EPM), Europole de l'Arbois, BP80, Pavillon Laennec, Hall C, 13545 Aix en Provence Cedex, France.
Sanofi Chimie, Laboratoire Génie des Procédés 1, Process Engineering, Global Chemistry Manufacturing & Control (CMC), 45 Chemin de Mételine, 04200 Sisteron, France.
Membranes (Basel). 2023 Aug 17;13(8):738. doi: 10.3390/membranes13080738.
Catalyst recovery is a major challenge for reaching the objectives of green chemistry for industry. Indeed, catalysts enable quick and selective syntheses with high reaction yields. This is especially the case for homogeneous platinoid catalysts which are almost indispensable for cross-coupling reactions often used by the pharmaceutical industry. However, they are based on scarce, expensive, and toxic resources. In addition, they are quite sensitive and degrade over time at the end of the reaction. Once degraded, their regeneration is complex and hazardous to implement. Working on their recovery could lead to highly effective catalytic chemistries while limiting the environmental and economic impacts of their one-time uses. This review aims to describe and compare conventional processes for metal removal while discussing their advantages and drawbacks considering the objective of homogeneous catalyst recovery. Most of them lead to difficulty recycling active catalysts due to their ability to only treat metal ions or to chelate catalysts without the possibility to reverse the mechanism. However, membrane processes seem to offer some perspectives with limiting degradations. While membranes are not systematically the best option for recycling homogeneous catalysts, current development might help improve the separation between pharmaceutical active ingredients and catalysts and enable their recycling.
催化剂回收是工业实现绿色化学目标的一项重大挑战。事实上,催化剂能够实现快速且选择性的合成反应,并具有较高的反应产率。对于均相铂类催化剂而言尤其如此,这类催化剂对于制药行业常用的交叉偶联反应几乎不可或缺。然而,它们基于稀缺、昂贵且有毒的资源。此外,它们相当敏感,在反应结束后会随着时间推移而降解。一旦降解,其再生过程复杂且实施起来具有危险性。致力于催化剂回收工作,有望在限制一次性使用所带来的环境和经济影响的同时,实现高效的催化化学过程。本综述旨在描述和比较金属去除的传统工艺,并结合均相催化剂回收的目标,探讨其优缺点。由于大多数传统工艺仅能处理金属离子或螯合催化剂,而无法逆转反应机制,因此导致活性催化剂难以回收利用。然而,膜分离工艺似乎提供了一些前景,可限制催化剂的降解。虽然膜分离并非回收均相催化剂的最佳选择,但当前的发展态势可能有助于改善药物活性成分与催化剂之间的分离,并实现二者的回收利用。