Nwankwo Chibuzo Stanley, Okpomor Endurance Oghogho, Dibagar Nesa, Wodecki Marta, Zwierz Wiktor, Figiel Adam
Department of Food Science and Technology, Federal University of Agriculture, Makurdi P.M.B 2373, Nigeria.
International Centre for Biotechnology (ICB) Under the Auspices of UNESCO, University of Nigeria, Nsukka 410105, Nigeria.
Foods. 2023 Sep 15;12(18):3437. doi: 10.3390/foods12183437.
Freeze-drying is an excellent method for dehydration due to its benefits, including increased shelf-life, unique texture, and, in particular, good nutritive quality. However, the applicability of traditional freeze-drying systems in the food industry is still challenging owing to their prolonged drying duration, extraordinary energy usage, and high process cost. Therefore, the need to upgrade or develop conventional freeze-dryers for common or sophisticated food structures is ever-increasing. Enhancements to the freeze-drying process can significantly speed up drying and reduce energy consumption while maintaining phytochemicals, physical quality, and sensory attributes in final products. To overcome the downsides of conventional freeze-drying, hybrid freeze-drying methods were introduced with a great potential to provide food products at shorter drying durations, lower costs, and environmental friendliness while resulting in the same nutritive and sensory qualities as that of conventional freeze-drying in special circumstances. An overview of the most current improvements, adaptations, and applications of hybrid freeze-drying in food dehydration is given here. In this review, comparative studies are offered to characterize the drying process from the standpoint of chemical quality and sensory attributes. All the reviewed studies confirmed that the nutritional and sensory qualities of the end product can be retained using hybrid freeze-drying almost to the same extent as using single freeze-drying. It was also inferred that hybrid freeze-drying can surpass conventional freeze-drying and allow for obtaining dried products with characteristics typical of raw material if operating parameters are optimized based on product quality and energy usage.
冷冻干燥是一种出色的脱水方法,因其具有诸多优点,包括延长保质期、独特的质地,特别是良好的营养品质。然而,传统冷冻干燥系统在食品工业中的适用性仍然具有挑战性,这是由于其干燥时间长、能源消耗大以及加工成本高。因此,升级或开发适用于普通或复杂食品结构的传统冷冻干燥机的需求日益增加。对冷冻干燥过程的改进可以显著加快干燥速度并降低能源消耗,同时在最终产品中保持植物化学物质、物理品质和感官特性。为了克服传统冷冻干燥的缺点,引入了混合冷冻干燥方法,这种方法具有很大的潜力,能够在更短的干燥时间、更低的成本和更环保的条件下提供食品,同时在特殊情况下能产生与传统冷冻干燥相同的营养和感官品质。本文概述了混合冷冻干燥在食品脱水方面的最新改进、调整和应用。在这篇综述中,提供了比较研究,从化学品质和感官特性的角度来描述干燥过程。所有综述研究均证实,使用混合冷冻干燥几乎可以在相同程度上保留最终产品的营养和感官品质,与单一冷冻干燥相同。还推断出,如果根据产品质量和能源使用情况优化操作参数,混合冷冻干燥可以超越传统冷冻干燥,并能够获得具有原材料典型特征的干燥产品。