Eggers Tom, Blumberg Sonja Marit, von Lacroix Frank, Berlin Werner, Dröder Klaus
Volkswagen AG Wolfsburg, Berliner Ring 2, 38440 Wolfsburg, Germany.
Institute of Machine Tools and Production Technology, Technische Universität Braunschweig, Langer Kamp 19b, 38106 Braunschweig, Germany.
Materials (Basel). 2023 Sep 20;16(18):6304. doi: 10.3390/ma16186304.
Injection molding (IM) is already an established technology for manufacturing polymer products. However, in the course of the increased use of recyclates for economic and ecological reasons, its application capability has been confronted with new requirements for reliability and reproducibility. In addition, the IM process is confronted with regulations regarding a verifiable recycling degree in polymers. With regard to the material identification and storage of manufacturer-, process- or product-related data in polymers, the implementation of a material-inherent marking technology forms a potential answer. The IM process combined with modified polymers (MP) as a marking technology turns out to be a feasible approach to manufacturing reproducibly and offers a high quality based on increased process awareness and fulfilling the required traceability. Therefore, this work focuses on the trial evaluation of MP within the IM process. The influence of MP on the material process behavior and mechanical and thermal component properties, as well as the influence of the IM process and recycling on MP traceability, are investigated. No discernible influences of MP on the investigated properties could be identified, and the traceability from the initial material to a recyclate could be confirmed. MP is suitable for monitoring the aging state of polymers in IM.
注塑成型(IM)已经是一种成熟的聚合物产品制造技术。然而,出于经济和生态原因,随着回收材料使用量的增加,其应用能力面临着对可靠性和可重复性的新要求。此外,注塑成型工艺还面临着聚合物可验证回收程度的相关规定。在聚合物中对制造商、工艺或产品相关数据进行材料识别和存储方面,实施一种材料固有标记技术是一个潜在的解决方案。事实证明,将注塑成型工艺与改性聚合物(MP)作为一种标记技术相结合,是一种可重复生产的可行方法,并且基于增强的工艺意识和满足所需的可追溯性,能够提供高质量的产品。因此,这项工作重点在于对注塑成型工艺中改性聚合物的试验评估。研究了改性聚合物对材料加工行为以及机械和热部件性能的影响,以及注塑成型工艺和回收利用对改性聚合物可追溯性的影响。未发现改性聚合物对所研究性能有明显影响,并且可以确认从初始材料到回收物的可追溯性。改性聚合物适用于监测注塑成型中聚合物的老化状态。