School of Mechatronic Engineering, Taizhou University, Taizhou, Jiangsu, China.
College of Mechanical Engineering, Jiangnan University, Wuxi, Jiangsu, China.
Proc Inst Mech Eng H. 2023 Nov;237(11):1306-1317. doi: 10.1177/09544119231202401. Epub 2023 Sep 30.
In this study, we have innovatively proposed a method of in-situ synthesized TiC hard phase to improve the surface mechanical properties of artificial joint materials (Ti6Al4V). In order to explore the optimum graphene oxide (GO) addition, GO/Ti6Al4V composite powders with different proportions (0, 0.5, 1.0, and 1.5 wt.%) were prepared. The homogeneously dispersed GO/Ti6Al4V composite powder was prepared on Ti6Al4V substrate by laser cladding technology. The microstructure, phase composition, and mechanical behavior of GO/Ti6Al4V composite coatings were studied by scanning electron microscope (SEM), optical microscope (OM), energy dispersive spectrometer (EDS), tribometer, hardness tester, and surface profiler. The results showed that the addition of GO could significantly improve the mechanical properties of TC4 substrate. During the preparation of the coating, the grain size of in-situ TiC phase was nanoscale and was distributed between acicular martensite, which played a critical role in enhancing the mechanical properties of the coating. The TiC phase distributed between acicular martensite refine the grain size of phase and improve the cutting resistance of the coating. Nevertheless, excessive GO decreased the fluidity of the molten pool, and micro holes tended to generate in the coating, which had a negative impact on the mechanical properties of the coating. At the GO content of 0.5 wt.%, the microhardness of the GO/Ti6Al4V coating was 1.325 times that of pure Ti6Al4V. Under the friction environment of simulated body fluid solution, the average friction coefficient was approximately 0.307 and the wear rate decreased to 3.5 × 10 mm/N · m.
在这项研究中,我们创新性地提出了一种原位合成 TiC 硬质相的方法,以提高人工关节材料(Ti6Al4V)的表面力学性能。为了探索最佳的氧化石墨烯(GO)添加量,我们制备了不同比例(0、0.5、1.0 和 1.5wt.%)的 GO/Ti6Al4V 复合粉末。通过激光熔覆技术,在 Ti6Al4V 基体上制备了均匀分散的 GO/Ti6Al4V 复合粉末。采用扫描电子显微镜(SEM)、光学显微镜(OM)、能谱仪(EDS)、摩擦磨损试验机、硬度计和表面轮廓仪研究了 GO/Ti6Al4V 复合涂层的微观结构、相组成和力学性能。结果表明,GO 的添加可以显著提高 TC4 基体的力学性能。在涂层制备过程中,原位 TiC 相的晶粒尺寸为纳米级,分布在针状马氏体之间,对提高涂层的力学性能起着关键作用。分布在针状马氏体之间的 TiC 相细化了 相的晶粒尺寸,提高了涂层的抗切削能力。然而,过多的 GO 降低了熔池的流动性,涂层中容易产生微孔,这对涂层的力学性能产生了负面影响。在 GO 含量为 0.5wt.%时,GO/Ti6Al4V 涂层的显微硬度是纯 Ti6Al4V 的 1.325 倍。在模拟体液溶液的摩擦环境下,平均摩擦系数约为 0.307,磨损率降低至 3.5×10^-3mm/N·m。