Iztayev Auyelbek, Kulazhanov Talgat, Iskakova Galiya, Alimardanova Mariam, Zhienbaeva Saule, Iztayev Baurzhan, Tursunbayeva Sholpan, Yakiyayeva Madina
Almaty Technological University, 100 Tole bi Str., 050012, Almaty, Kazakhstan.
Sci Rep. 2023 Oct 20;13(1):17937. doi: 10.1038/s41598-023-44820-1.
Due to the fact that bakery, pasta and flour confectionery products are produced mainly from premium or first-grade flour, which is poor in the content of nutrients and fiber, the issue of developing technology for new types of flour products based on whole-ground flour of different fineness is very relevant and in demand. In the production of wholemeal flour, all parts of the whole grain are used-germ, grain shells, and endosperm. Also, recently the shortage of quality wheat has been growing. Therefore, the use of whole-milled flour from low-class wheat varieties will solve the problem of meeting the needs of the population. Using ion-ozone technology for preparing bread, high-quality bakery products from third-class flour with high nutritional and biological value were obtained. Using the obtained system of equations and constraints, the optimal modes of ion-ozone cavitation processing of dough were determined by a nonlinear programming method, which, subject to all the constraints (limitations) on the dough quality, provided the maximum dough strength of y = 181.0% and the dough parameter values of C × 10 = 25 units/mg, P = 1 atm, and τ = 5 min, which, in compliance with all constraints (restrictions) on the bread quality, provided a maximum volume of z = 232.1 cm. A new innovative technology was created to increase productivity, efficiency and shorten the preparation time of bread. The method of making bread with the effect of ion-ozone cavitation of dough is very important for the bread industry, which affects the effectiveness of whole wheat flour obtained from the lower class of wheat, increases the quality of bread, shortens the technological processes of production, and increases labor productivity indicators. This method increases the economic efficiency of bread-making industries and the productivity of bread.
由于面包、意大利面和面粉糖制品主要由优质或一级面粉生产,而这些面粉的营养成分和纤维含量较低,因此开发基于不同细度全麦面粉的新型面粉产品技术问题非常相关且有需求。在全麦面粉的生产中,使用了全谷物的所有部分——胚芽、谷壳和胚乳。此外,近年来优质小麦短缺的情况日益严重。因此,使用低等级小麦品种的全麦面粉将解决满足人口需求的问题。通过离子臭氧技术制备面包,获得了具有高营养价值和生物价值的三级面粉制成的优质烘焙产品。利用所得到的方程组和约束条件,通过非线性规划方法确定了面团离子臭氧空化处理的最佳模式,该模式在满足对面团质量的所有约束(限制)条件下,提供了最大面团强度y = 181.0%以及面团参数值C×10 = 25单位/毫克、P = 1大气压和τ = 5分钟,在满足对面包质量的所有约束(限制)条件下,提供了最大体积z = 232.1立方厘米。创造了一种新的创新技术来提高面包的生产率、效率并缩短制备时间。面团离子臭氧空化效应制作面包的方法对面包行业非常重要,它影响从低等级小麦获得的全麦面粉的有效性,提高面包质量,缩短生产工艺流程,并提高劳动生产率指标。这种方法提高了面包制作行业的经济效益和面包的生产率。