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用于药物连续制造的强化过滤-洗涤-干燥单元的数学建模与数字设计

Mathematical modeling and digital design of an intensified filtration-washing-drying unit for pharmaceutical continuous manufacturing.

作者信息

Destro Francesco, Hur Inyoung, Wang Vivian, Abdi Mesfin, Feng Xin, Wood Erin, Coleman Simon, Firth Paul, Barton Alastair, Barolo Massimiliano, Nagy Zoltan K

机构信息

CAPE-Lab - Computer-Aided Process Engineering Laboratory, Department of Industrial Engineering, University of Padova, 35131 Padova PD, Italy.

Davidson School of Chemical Engineering, Purdue University, West Lafayette, IN 47906, USA.

出版信息

Chem Eng Sci. 2021;244. doi: 10.1016/j.ces.2021.116803. Epub 2021 Nov 23.

DOI:10.1016/j.ces.2021.116803
PMID:38229929
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC10790184/
Abstract

This paper introduces a comprehensive mathematical model of a novel integrated filter-dryer carousel system, designed for continuously filtering, washing and drying a slurry stream into a crystals cake. The digital twin includes models for dead-end filtration, cake washing and convective cake drying, based on dynamic multi-component mass, energy and momentum balances. For set of feed conditions and control inputs, the model allows tracking the solvents and impurities content in the cake (critical quality attributes, CQAs) throughout the whole process. The model parameters were identified for the isolation of paracetamol from a multi-component slurry, containing a non-volatile impurity. The calibrated model was used for identifying the probabilistic design space and maximum throughput for the process, expressing the combinations of the carousel feed conditions and control inputs for which the probability of meeting the target CQAs is acceptable.

摘要

本文介绍了一种新型集成过滤-干燥转盘系统的综合数学模型,该系统旨在将料浆流连续过滤、洗涤并干燥成晶体饼。数字孪生模型包括基于动态多组分质量、能量和动量平衡的死端过滤、滤饼洗涤和对流滤饼干燥模型。对于一组进料条件和控制输入,该模型能够在整个过程中跟踪滤饼中的溶剂和杂质含量(关键质量属性,CQAs)。针对从含有非挥发性杂质的多组分料浆中分离扑热息痛的过程确定了模型参数。校准后的模型用于确定该过程的概率设计空间和最大产量,即表示转盘进料条件和控制输入的组合,在这些组合下满足目标CQAs的概率是可接受的。

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本文引用的文献

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End-to-end continuous manufacturing of conventional compressed tablets: From flow synthesis to tableting through integrated crystallization and filtration.从流合成到结晶和过滤一体化再到压片:常规压缩片剂的端到端连续制造。
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Continuous Manufacturing in Pharmaceutical Process Development and Manufacturing.制药工艺开发和制造中的连续制造。
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Multi-scale flowsheet simulation of an integrated continuous purification-downstream pharmaceutical manufacturing process.多尺度流程模拟集成连续纯化-下游制药生产工艺。
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