Păduraru Iulian, Ojoc George Ghiocel, Petrescu Horia, Graur Iulia, Pîrvu Cătălin, Deleanu Lorena
"Dunărea de Jos" University of Galati, Faculty of Engineering, Department of Mechanical Engineering, 800008 Galati, Romania.
National University of Science and Technology "Politehnica", Faculty of Industrial Engineering and Robotics, 060042 Bucharest, Romania.
Polymers (Basel). 2023 Nov 27;15(23):4549. doi: 10.3390/polym15234549.
This paper presents experimental results on the behavior of a class of glass fiber composites under low velocity impacts, in order to analyze their usage in designing low velocity impact-resistant components in car and marine industries. Also, a finite element model at the meso level (considering yarn as a compact, homogenous and isotropic material) was run with the help of Ansys Explicit Dynamics in order to point out the stages of the failure and the equivalent stress distribution on the main yarns in different layers of the composite. The composites were manufactured at laboratory scale via the laying-up and pressing method, using a quadriaxial glass fiber fabric (0°/+45°/90°/-45°) supplied by Castro Composites (Pontevedra, Spain) and an epoxy resin. The resin was a two-component resin (Biresin CR82 and hardener CH80-2) supplied by Sika Group (Bludenz, Austria). The mass ratio for the fabric and panel was kept in the range of 0.70-0.77. The variables for this research were as follows: the number of layers of glass fiber fabric, the impact velocity (2-4 m/s, corresponding to an impact energy of 11-45 J, respectively) and the diameter of the hemispherical impactor (Φ10 mm and Φ20 mm) made of hardened steel. The tests were performed on an Instron CEAST 9340 test machine, and at least three tests with close results are presented. We investigated the influence of the test parameters on the maximum force (F) measured during impact, the time to F and the duration of impact, t, all considered when the force is falling to zero again. Scanning electron microscopy and photography were used for discussing the failure processes at the fiber (micro) and panel (macro) level. At a velocity impact of 2 m/s (corresponding to an impact energy of 11 J), even the thinner panels (with two layers of quadriaxial glass fiber fabric, 1.64 mm thickness and a surface density of 3.51 kg/m) had only partial penetration (damages on the panel face, without damage on panel back), but at a velocity impact of 4 m/s (corresponding to an impact energy of 45 J), only composite panels with six layers of quadriaxial fabric (5.25 mm thickness and a surface density of 9.89 kg/m) presented back faces with only micro-exfoliated spots of the matrix for tests with both impactors. These results encourage the continuation of research on actual components for car and naval industries subjected to low velocity impacts.
本文展示了一类玻璃纤维复合材料在低速冲击下的行为实验结果,以便分析其在汽车和船舶工业中设计抗低速冲击部件方面的应用。此外,借助Ansys Explicit Dynamics运行了一个细观层面的有限元模型(将纱线视为致密、均匀且各向同性的材料),以指出复合材料不同层中主要纱线的失效阶段和等效应力分布。这些复合材料是在实验室规模下通过铺层和压制方法制造的,使用的是由Castro Composites(西班牙蓬特韦德拉)提供的四轴玻璃纤维织物(0°/+45°/90°/-45°)和一种环氧树脂。该树脂是由西卡集团(奥地利布卢登茨)提供的双组分树脂(Biresin CR82和固化剂CH80 - 2)。织物与面板的质量比保持在0.70 - 0.77范围内。本研究的变量如下:玻璃纤维织物的层数、冲击速度(2 - 4 m/s,分别对应11 - 45 J的冲击能量)以及由硬化钢制成的半球形冲击器的直径(Φ10 mm和Φ20 mm)。测试在Instron CEAST 9340试验机上进行,并给出了至少三次结果相近的测试。我们研究了测试参数对冲击过程中测量的最大力(F)、达到F的时间以及冲击力再次降为零时的冲击持续时间t的影响。使用扫描电子显微镜和摄影来讨论纤维(微观)和面板(宏观)层面的失效过程。在2 m/s的速度冲击下(对应11 J的冲击能量),即使是较薄的面板(两层四轴玻璃纤维织物,厚度1.64 mm,面密度3.51 kg/m)也只有部分穿透(面板正面有损伤,背面无损伤),但在4 m/s的速度冲击下(对应45 J的冲击能量),对于两种冲击器的测试,只有六层四轴织物的复合面板(厚度5.25 mm,面密度9.89 kg/m)背面仅有基体的微剥落点。这些结果鼓励继续开展针对汽车和海军工业中承受低速冲击的实际部件的研究。