Chen Siyuan, Peng Tao, Han Xiaotao, Cao Quanliang, Xiao Houxiu, Li Liang
Wuhan National High Magnetic Field Center, Huazhong University of Science and Technology, Wuhan 430074, China.
State Key Laboratory of Advanced Electromagnetic Engineering and Technology, Huazhong University of Science and Technology, Wuhan 430074, China.
Polymers (Basel). 2024 Mar 6;16(5):722. doi: 10.3390/polym16050722.
The development of pulsed magnets capable of generating magnetic fields exceeding 100 Tesla has been recognized as a crucial pursuit for advancing the scientific research on high magnetic fields. However, the operation of magnets at ultra-high magnetic fields often leads to accidental failures at their ends, necessitating a comprehensive exploration of the underlying mechanisms. To this end, this study investigates, for the first time, the mechanical behaviors of Zylon fiber-reinforced polymers (ZFRPs) within pulsed magnets from a composite perspective. The study begins with mechanical testing of ZFRPs, followed by the development of its constitutive model, which incorporates the plasticity and progressive damage. Subsequently, in-depth analyses are performed on a 95-T double-coil prototype that experienced a failure. The outcomes reveal a notable reduction of approximately 45% in both the radial and axial stiffness of ZFRPs, and the primary reason for the failure is traced to the damage incurred by the end ZFRPs of the inner magnet. The projected failure field closely aligns with the experiment. Additionally, two other magnet systems, achieving 90.6 T and 94.88 T, are analyzed. Finally, the discussion delves into the impact of transverse mechanical strength of the reinforcement and axial Lorentz forces on the structural performance of magnets.
能够产生超过100特斯拉磁场的脉冲磁体的开发,已被视为推进高磁场科学研究的关键追求。然而,磁体在超高磁场下运行时,其端部常常会意外失效,因此有必要全面探究其潜在机制。为此,本研究首次从复合材料角度研究了脉冲磁体内Zylon纤维增强聚合物(ZFRP)的力学行为。研究首先对ZFRP进行力学测试,随后建立其本构模型,该模型纳入了塑性和渐进损伤。随后,对一个发生故障的95-T双线圈原型进行了深入分析。结果表明,ZFRP的径向和轴向刚度均显著降低了约45%,故障的主要原因可追溯到内磁体端部ZFRP所遭受的损伤。预测的故障场与实验结果密切吻合。此外,还分析了另外两个分别达到90.6 T和94.88 T的磁体系统。最后,讨论深入探讨了增强材料的横向机械强度和轴向洛伦兹力对磁体结构性能的影响。