School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, China.
Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang 110016, China.
Sensors (Basel). 2024 Mar 8;24(6):1747. doi: 10.3390/s24061747.
In the field of aerospace, large and heavy cabin segments present a significant challenge in assembling space engines. The substantial inertial force of cabin segments' mass often leads to unexpected motion during docking, resulting in segment collisions, making it challenging to ensure the accuracy and quality of engine segment docking. While traditional manual docking leverages workers' expertise, the intensity of the labor and low productivity are impractical for real-world applications. Human-robot collaboration can effectively integrate the advantages of humans and robots. Parallel robots, known for their high precision and load-bearing capacity, are extensively used in precision assembly under heavy load conditions. Therefore, human-parallel-robot collaboration is an excellent solution for such problems. In this paper, a framework is proposed that is easy to realize in production, using human-parallel-robot collaboration technology for cabin segment docking. A fractional-order variable damping admittance control and an inverse dynamics robust controller are proposed to enhance the robot's compliance, responsiveness, and trajectory tracking accuracy during collaborative assembly. This allows operators to dynamically adjust the robot's motion in real-time, counterbalancing inertial forces and preventing collisions between segments. Segment docking assembly experiments are performed using the Stewart platform in this study. The results show that the proposed method allows the robot to swiftly respond to interaction forces, maintaining compliance and stable motion accuracy even under unknown interaction forces.
在航天航空领域中,大型和重型舱段在装配太空引擎时带来了重大挑战。舱段质量的巨大惯性力常常导致对接过程中的意外运动,从而导致舱段碰撞,难以确保引擎舱段对接的准确性和质量。虽然传统的手动对接利用了工人的专业知识,但劳动强度大、生产率低,在实际应用中并不实用。人机协作可以有效地整合人和机器人的优势。由于具有高精度和承载能力,并联机器人在重载条件下的精密装配中得到了广泛应用。因此,人机-并联机器人协作是解决此类问题的理想方案。本文提出了一种易于在生产中实现的框架,使用人机-并联机器人协作技术进行舱段对接。提出了分数阶变阻尼导纳控制和逆动力学鲁棒控制器,以提高机器人在协作装配过程中的柔顺性、响应性和轨迹跟踪精度。这使得操作人员能够实时动态调整机器人的运动,平衡惯性力并防止舱段之间的碰撞。本研究使用 Stewart 平台进行了舱段对接装配实验。结果表明,该方法允许机器人对交互力做出快速响应,即使在未知交互力的情况下,仍能保持柔顺性和稳定的运动精度。