Department of Chemical, Biochemical and Environmental Engineering, University of Maryland, Baltimore County, Baltimore, USA.
Center for Advanced Sensor Technology, University of Maryland, Baltimore County, Baltimore, USA.
Biotechnol Bioeng. 2024 Sep;121(9):2706-2715. doi: 10.1002/bit.28734. Epub 2024 May 3.
Cultivating cells in shake flasks is a routine operation that is largely unchanged since its inception. A glass or plastic Erlenmeyer vessel with the primary gas exchange taking place across various porous plugs is used with media volumes typically ranging from 100 mL to 2 L. Oxygen limitation and carbon dioxide accumulation in the vessel is a major concern for studies involving shake flask cultures. In this study, we enhance mass transfer in a conventional shake flask by replacing the body wall with a permeable membrane. Naturally occurring concentration gradient across the permeable membrane walls facilitates the movement of oxygen and carbon dioxide between the flask and the external environment. The modified flask called the breathable flask, has shown a 40% improvement in mass transfer coefficient (ka) determined using the static diffusion method. The prokaryotic cell culture studies performed with Escherichia coli showed an improvement of 28%-66% in biomass and 41%-56% in recombinant product yield. The eukaryotic cell culture study performed with Pichia pastoris expressing proinsulin exhibited a 40% improvement in biomass and 115% improvement in protein yield. The study demonstrates a novel approach to addressing the mass transfer limitations in conventional shake flask cultures. The proposed flask amplifies its value by providing a membrane-diffusion-based sensing platform for the integration of low-cost, noninvasive sensing capabilities for real-time monitoring of critical cell culture parameters like dissolved oxygen and dissolved carbon dioxide.
在摇瓶中培养细胞是一种常规操作,自诞生以来基本没有变化。使用带有各种多孔塞的玻璃或塑料 Erlenmeyer 容器,培养基体积通常在 100 mL 到 2 L 之间。在涉及摇瓶培养的研究中,氧气限制和二氧化碳在容器中的积累是一个主要问题。在这项研究中,我们通过用透气膜代替瓶身来增强传统摇瓶中的传质。透气膜壁上自然存在的浓度梯度促进了氧气和二氧化碳在瓶内外环境之间的移动。这种改良后的摇瓶称为透气瓶,使用静态扩散法测定的传质系数(ka)提高了 40%。用大肠杆菌进行的原核细胞培养研究表明,生物量提高了 28%-66%,重组产物产量提高了 41%-56%。用表达胰岛素原的毕赤酵母进行的真核细胞培养研究表明,生物量提高了 40%,蛋白质产量提高了 115%。该研究展示了一种解决传统摇瓶培养中传质限制的新方法。该摇瓶通过提供基于膜扩散的传感平台来增加其价值,可集成低成本、非侵入式传感功能,实时监测关键细胞培养参数,如溶解氧和溶解二氧化碳。