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基于弹粘塑性材料建模的中厚板热矫直工艺研究

Research on the Hot Straightening Process of Medium-Thick Plates Based on Elastic-Viscoplastic Material Modeling.

作者信息

Xue Zhanyuan, Guan Ben, Zang Yong

机构信息

School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China.

Shunde Innovation School, University of Science and Technology Beijing, Foshan 528399, China.

出版信息

Materials (Basel). 2024 May 16;17(10):2385. doi: 10.3390/ma17102385.

Abstract

With the continuous improvement in the strength of medium-thick plate materials, the hot straightening of plates at high temperatures is increasingly influencing the final defect characteristics of products. In the high-temperature hot straightening process, the temperature and straightening speed of the plate significantly influence its intrinsic material properties, which, in turn, affect the straightening characteristics of the plate. However, most current material models used in the straightening process do not consider the relationship between temperature and strain rate, which leads to an inaccurate characterization of the actual material structure. Additionally, the continuous reverse bending mechanics model for straightening does not account for the impact of different bending strain rates on the bending characteristics of the plate in the thickness direction. In this study, a numerical calculation method was employed to investigate the evolution process of stress and curvature in the roll-type hot straightening process of medium-thick plates. Experimental data and mathematical methods were utilized to develop a viscous plastic material model that accounted for temperature and strain rate. Furthermore, a cross-sectional continuous reverse bending model was established, taking into account the temperature and straightening speed, enabling a reasonable interpretation of the mechanical parameter behaviors of medium-thick plates during high-temperature straightening.

摘要

随着中厚板材料强度的不断提高,板材的高温热矫直对产品最终的缺陷特性影响越来越大。在高温热矫直过程中,板材的温度和矫直速度显著影响其内在材料性能,进而影响板材的矫直特性。然而,目前矫直过程中使用的大多数材料模型都没有考虑温度与应变速率之间的关系,这导致对实际材料结构的表征不准确。此外,连续反向弯曲矫直力学模型没有考虑不同弯曲应变速率对板材厚度方向弯曲特性的影响。在本研究中,采用数值计算方法研究中厚板辊式热矫直过程中应力和曲率的演变过程。利用实验数据和数学方法建立了考虑温度和应变速率的粘塑性材料模型。此外,建立了考虑温度和矫直速度的截面连续反向弯曲模型,能够合理解释中厚板在高温矫直过程中的力学参数行为。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/8fdd/11123492/9e3906f079ea/materials-17-02385-g001.jpg

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