Ahasan Kawkab, Schnoebelen Nicholas J, Shrotriya Pranav, Kingston Todd A
Center for Multiphase Flow Research and Education, Department of Mechanical Engineering, Iowa State University, Ames, Iowa 50011, United States.
ACS Sens. 2024 Jun 28;9(6):2915-2924. doi: 10.1021/acssensors.4c00042. Epub 2024 Jun 7.
Health and security concerns have made it essential to develop integrated, continuous collection and sensing platforms that are compact and capable of real-time detection. In this study, we numerically investigate the flow physics associated with the single-step collection and enrichment of aerosolized polystyrene microparticles into a flowing liquid using a stratified air-water flow in a U-shaped microchannel. We validate our simulation results by comparing them to experimental data from the literature. Additionally, we fabricate an identical microfluidic device using PDMS-based soft lithography and test it to corroborate the previously published experimental data. Diversion and entrapment efficiencies are used as evaluation metrics, both of which increase with increasing particle diameter and superficial air inlet velocity. Overall, our ANSYS Fluent two-dimensional (2D) and three-dimensional (3D) multiphase flow simulations exhibit a good agreement with our experimental data and data in the literature (average deviation of ∼11%) in terms of diversion efficiency. Simulations also found the entrapment efficiency to be lower than the diversion efficiency, indicating discrepancies in the literature in terms of captured particles. The effect of the Dean force on the flow physics was also investigated using 3D simulations. We found that the effect of the Dean flow was more dominant relative to the centrifugal force on the smaller particles (e.g., 0.65 μm) compared to the larger particles (e.g., 2.1 μm). Increasing the superficial air inlet velocity also increases the effect of the centrifugal forces relative to the Dean forces. Overall, this experimentally validated multiphase model decouples and investigates the multiple and simultaneous forces on aerosolized particles flowing through a curved microchannel, which is crucial for designing more efficient capture devices. Once integrated with a microfluidic-based biosensor, this stratified flow-based microfluidic biothreat capture platform should deliver continuous sensor-ready enriched biosamples for real-time sensing.
健康与安全问题使得开发紧凑且能够进行实时检测的集成式、连续采集与传感平台变得至关重要。在本研究中,我们通过数值模拟研究了在U形微通道中利用分层空气-水流将雾化聚苯乙烯微粒单步采集并富集到流动液体中的流动物理过程。我们将模拟结果与文献中的实验数据进行比较以验证其有效性。此外,我们使用基于聚二甲基硅氧烷(PDMS)的软光刻技术制造了一个相同的微流控装置并进行测试,以证实先前发表的实验数据。转向效率和截留效率被用作评估指标,这两个指标均随粒径和表观空气入口速度的增加而提高。总体而言,我们的ANSYS Fluent二维(2D)和三维(3D)多相流模拟在转向效率方面与我们的实验数据及文献中的数据表现出良好的一致性(平均偏差约为11%)。模拟还发现截留效率低于转向效率,这表明文献中关于捕获颗粒的数据存在差异。我们还使用3D模拟研究了迪恩力对流动物理过程的影响。我们发现,与较大颗粒(例如2.1μm)相比,迪恩流对较小颗粒(例如0.65μm)的影响相对于离心力更为显著。增加表观空气入口速度也会使离心力相对于迪恩力的影响增加。总体而言,这个经过实验验证的多相模型解耦并研究了流经弯曲微通道的雾化颗粒上的多种同时作用的力,这对于设计更高效的捕获装置至关重要。一旦与基于微流控的生物传感器集成,这个基于分层流的微流控生物威胁捕获平台应该能够提供随时可供传感器使用的连续富集生物样品以进行实时传感。