Liang Jian-Quan, Chen Wei, Gu Feng-Yi, Li Da-Long, Sun Kun, Fan Jia-Qing, Tian Cai-Li
School of Locomotive & Rolling Stock, Guangzhou Railway Polytechnic, Guangzhou, 511300, China.
School of Mechanical Engineering, Yanshan University, Qinhuangdao, 066004, China.
Heliyon. 2024 Jun 15;10(12):e33073. doi: 10.1016/j.heliyon.2024.e33073. eCollection 2024 Jun 30.
At present, in the process of weld induction heat treatment, the common method is to carry out centralized induction heating in the weld area, which will lead to large radial temperature difference of the weld, poor controllability of temperature distribution and easy to cause the defects of residual stress concentration in the weld area. To solve the above problems, this paper adopts the two-sided method to conduct induction heating on both sides of the weld, and at the same time, the auxiliary pulse current is passed into the weld to improve the quality of the weld. ANSYS finite element software is used to establish a multi-field coupling prediction model of electric-magnetic-thermal structure, and explore the distribution law of the auxiliary pulse current and the temperature field of the weld. Finally, an experimental study of pulsed current assisted two-sided induction heating is carried out. Temperature test and metallographic test were carried out respectively to verify the effectiveness of pulsed current assisted induction heating technology.
目前,在焊缝感应热处理过程中,常用的方法是对焊缝区域进行集中感应加热,这会导致焊缝径向温差大、温度分布可控性差,且易造成焊缝区域残余应力集中等缺陷。为解决上述问题,本文采用双面法对焊缝两侧进行感应加热,同时向焊缝通入辅助脉冲电流以提高焊缝质量。利用ANSYS有限元软件建立电磁-热-结构多场耦合预测模型,探究辅助脉冲电流及焊缝温度场的分布规律。最后进行脉冲电流辅助双面感应加热的实验研究,分别开展温度测试和金相测试以验证脉冲电流辅助感应加热技术的有效性。