Zhu Xiaoyu, Lin Jianghai, Jiang Shaoning, Cao Aijun, Yao Yuan, Sun Yu, Li Sensen, Zhang Zhanfeng
School of Mechanical Engineering, Qilu University of Technology, Shandong Academy of Sciences, Jinan 250031, China.
Shandong Institute of Mechanical Design and Research, Jinan 250353, China.
Nanomaterials (Basel). 2024 Jul 9;14(14):1171. doi: 10.3390/nano14141171.
To improve the wear resistance of the materials used for blades in engineering machinery, this study focused on the microstructural characteristics, mechanical properties, and wear behavior of HB500 grade wear-resistant steel developed using an optimized heat treatment system. To improve the temperature uniformity of the heat treatment furnace, the method of cyclic heating was used to heat the components. Carefully designing the quenching equipment, such as using a cross-shaped press, was employed to enhance the quenching effect and reduce the deformation of the steel plates. The crystal orientation analysis revealed a uniform and fine-grained microstructure, primarily characterized by plate-type tempered martensite, which indicated a good hardenability. The microstructure observations showed that the width of martensite is approximately 200 nm, with a significant presence of dislocations and carbides. Tensile tests and multi-temperature gradient impact tests indicated superior mechanical properties compared to similar grade wear-resistant steels, including a Rockwell hardness of 53, tensile strength of 1610 MPa, yield strength of 1404 MPa, and total elongation around 12.7%. The results of friction and wear experiments indicate that the wear rate decreases as the load increases from 100 N to 300 N, demonstrating an excellent wear resistance under a large load. Observations of the worn surfaces indicated that the wear mainly involved adhesive wear, fatigue wear, and oxidative wear. The properties' improvements were attributed to microstructure refinement and precipitation strengthening. This study indicates that designing a heat treatment system to control temperature uniformity and stability is feasible.
为提高工程机械叶片用材的耐磨性,本研究聚焦于采用优化热处理系统开发的HB500级耐磨钢的微观结构特征、力学性能及磨损行为。为提高热处理炉的温度均匀性,采用循环加热法对部件进行加热。精心设计淬火设备,如使用十字形压力机,以增强淬火效果并减少钢板变形。晶体取向分析显示出均匀且细晶粒的微观结构,主要特征为板条状回火马氏体,表明其淬透性良好。微观结构观察表明,马氏体宽度约为200纳米,存在大量位错和碳化物。拉伸试验和多温度梯度冲击试验表明,与同类耐磨钢相比,其力学性能更优,包括洛氏硬度53、抗拉强度1610兆帕、屈服强度1404兆帕以及总伸长率约12.7%。摩擦磨损试验结果表明,当载荷从100牛增加到300牛时,磨损率降低,显示出在大载荷下具有优异的耐磨性。磨损表面观察表明,磨损主要包括粘着磨损、疲劳磨损和氧化磨损。性能的提升归因于微观结构细化和析出强化。本研究表明,设计热处理系统以控制温度均匀性和稳定性是可行的。