Symbiosis Institute of Technology, Symbiosis International (Deemed University), Pune, India.
Department of Biosciences, Saveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Chennai, India.
PLoS One. 2024 Jul 29;19(7):e0305744. doi: 10.1371/journal.pone.0305744. eCollection 2024.
Using a cutting-edge net-shape manufacturing technique called Additive Layer Manufacturing (ALM), highly complex components that are not achievable with conventional wrought and cast methods can be produced. As a result, the aerospace sector is paying closer attention to using this technology to fabricate superalloys based on nickel to develop the holistic gas turbine. Because of this, there is an increasing need for the mechanical characterisation of such material. Conventional mechanical testing is hampered by the limited availability of material that has been processed, especially given the large number of process factors that need to be assessed. Thus, the present study focuses on manufacturing CM247LC Ni-based superalloy with exceptional mechanical characteristics by laser powder bed fusion (L-PBF). This study evaluates the effect of input process variables such as laser power, scan speed, hatch distance and volumetric energy density on the mechanical performance of the LPBF CM247LC superalloy. The maximum value of as-built tensile strength obtained in the study is 997.81 MPa. Plotting Pearson's heatmap and the Feature importance (F-test) was used in the data analysis to examine the impact of input parameters on tensile strength. The accuracy of the tensile strength data classification by machine learning algorithms, such as k-nearest neighbours, Naïve Baiyes, Support vector machine, XGBoost, AdaBoost, Decision tree, Random forest, and logistic regression algorithms, was 92.5%, 83.75%, 83%, 85%, 87.5%, 90%, 91.25%, and 77.5%, respectively.
采用增材制造(ALM)这一先进的净成型制造技术,可以生产出传统锻造和铸造方法无法实现的高度复杂的组件。因此,航空航天领域越来越关注使用这项技术来制造基于镍的高温合金,以开发整体式燃气轮机。正因如此,对这类材料的力学性能进行准确测试的需求日益增长。由于加工材料的数量有限,传统的力学测试受到阻碍,尤其是需要评估大量的工艺因素。因此,本研究聚焦于通过激光粉末床熔合(L-PBF)制造具有优异机械性能的 CM247LC 镍基高温合金。本研究评估了激光功率、扫描速度、扫描间距和体能量密度等输入工艺变量对 LPBF CM247LC 高温合金力学性能的影响。研究中获得的最大增材制造拉伸强度值为 997.81 MPa。通过皮尔逊热图和特征重要性(F 检验)在数据分析中进行绘图,研究了输入参数对拉伸强度的影响。机器学习算法(如 k-近邻、朴素贝叶斯、支持向量机、XGBoost、AdaBoost、决策树、随机森林和逻辑回归算法)对拉伸强度数据分类的准确率分别为 92.5%、83.75%、83%、85%、87.5%、90%、91.25%和 77.5%。