Gupta Ashish Kumar, Choudhari Amit, Rane Aditya, Tiwari Abhishek, Sharma Prince, Gupta Ashutosh, Sapale Prathamesh, Tirumala Ravi Teja A, Muthaiah Rajmohan, Kumar Abhishek
School of Mechanical and Aerospace Engineering, Oklahoma State University, Stillwater, OK 74078, USA.
Department of Mechanical Engineering, Cleveland State University, Cleveland, OH 44115, USA.
Materials (Basel). 2024 Aug 2;17(15):3826. doi: 10.3390/ma17153826.
High-entropy alloys (HEAs) are recognized as a class of advanced materials with outstanding mechanical properties and corrosion resistance. Among these, nickel-based HEAs stand out for their impressive strength, ductility, and oxidation resistance. This review delves into the latest advancements in nickel-containing HEAs, covering their fundamental principles, alloy design strategies, and additive manufacturing techniques. We start by introducing HEAs and their unique properties, emphasizing the crucial role of nickel. This review examines the complex relationships between alloy composition, valence electron concentration (VEC), and the resulting crystal structures. This provides insights into design principles for achieving desired microstructures and mechanical properties. Additive manufacturing (AM) techniques like selective laser melting (SLM), electron beam melting (EBM), and laser metal deposition (LMD) are highlighted as powerful methods for fabricating intricate HEA components. The review addresses the challenges of AM processes, such as porosity, fusion defects, and anisotropic mechanical properties, and discusses strategies to mitigate these issues through process optimization and improved powder quality. The mechanical behavior of AM-processed nickel-based HEAs is thoroughly analyzed, focusing on compressive strength, hardness, and ductility. This review underscores the importance of microstructural features, including grain size, phase composition, and deformation mechanisms, in determining the mechanical performance of these alloys. Additionally, the influence of post-processing techniques, such as heat treatment and hot isostatic pressing (HIP) on enhancing mechanical properties is explored. This review also examines the oxidation behavior of nickel-containing HEAs, particularly the formation of protective oxide scales and their dependence on aluminum content. The interplay between composition, VEC, and oxidation resistance is discussed, offering valuable insights for designing corrosion resistant HEAs. Finally, this review outlines the potential applications of nickel-based HEAs in industries such as aerospace, automotive, and energy, and identifies future research directions to address challenges and fully realize the potential of these advanced materials.
高熵合金(HEAs)被认为是一类具有出色机械性能和耐腐蚀性的先进材料。其中,镍基高熵合金因其令人印象深刻的强度、延展性和抗氧化性而脱颖而出。本综述深入探讨了含镍高熵合金的最新进展,涵盖其基本原理、合金设计策略和增材制造技术。我们首先介绍高熵合金及其独特性能,强调镍的关键作用。本综述研究了合金成分、价电子浓度(VEC)与所得晶体结构之间的复杂关系。这为实现所需微观结构和机械性能的设计原则提供了见解。选择性激光熔化(SLM)、电子束熔化(EBM)和激光金属沉积(LMD)等高熵合金增材制造(AM)技术被视为制造复杂高熵合金部件的有力方法。该综述阐述了增材制造过程中的挑战,如孔隙率、熔合缺陷和各向异性机械性能,并讨论了通过工艺优化和提高粉末质量来缓解这些问题的策略。对增材制造的镍基高熵合金的力学行为进行了全面分析,重点关注抗压强度、硬度和延展性。本综述强调了微观结构特征(包括晶粒尺寸、相组成和变形机制)在决定这些合金力学性能方面的重要性。此外,还探讨了后处理技术(如热处理和热等静压(HIP))对提高机械性能的影响。本综述还研究了含镍高熵合金的氧化行为,特别是保护性氧化皮的形成及其对铝含量的依赖性。讨论了成分、VEC和抗氧化性之间的相互作用,为设计耐腐蚀高熵合金提供了有价值的见解。最后,本综述概述了镍基高熵合金在航空航天、汽车和能源等行业的潜在应用,并确定了未来的研究方向,以应对挑战并充分发挥这些先进材料的潜力。