In-situ tensile testing of fracture and strain in a selective laser melted AlSi10Mg alloy.

The melt pools, the most basic units of the components fabricated by the selective laser melting (SLM) technology, play an important role in the mechanical properties of the structures. A self-developed in-situ tensile observation platform was used to carry out the in-situ tensile test of SLMed AlSi10Mg alloy specimens under the observation of optical microscope. With a series of obtained experimental data on mechanical properties and metallurgical images, combined with the digital image correlation(DIC) technology, the melt pool of the specimen and the strain of defects were analyzed, and the deformation and fracture mechanism of the SLMed AlSi10Mg alloy specimens was obtained. The results show that the proposed method successfully obtains the deformation field evolution data of the melt pool and defects, which provides experimental and theoretical support for the further study of crack extension characteristics and fatigue life prediction of SLMed metallic material components.