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传动间隙下蓝莓采摘机械果实采摘试验研究

Research on fruit picking test of blueberry harvesting machinery under transmission clearance.

作者信息

Lyu Xiaomeng, Wang Haibin, Xu Guangfei, Chu Cun

机构信息

College of Mechanical and Electrical Engineering, Northeast Forestry University, Harbin, 150040, China.

出版信息

Heliyon. 2024 Jul 17;10(15):e34740. doi: 10.1016/j.heliyon.2024.e34740. eCollection 2024 Aug 15.

Abstract

Since China possesses the vast territory and a large blueberry planting area, blueberry harvesting with hand is laborious and time consuming. As the blueberry planting agronomy in China is different from other countries, it is pretty significant to develop blueberry harvesting machinery applicable to the domestic planting agronomy to achieve mechanized harvesting of blueberries. In blueberry harvesting operation, the harvesting system as the core component of the machine is the key technology of the harvesting machinery. The previous study found that: in terms of harvesting machinery, most of the literature has studied the dynamic characteristics, while few articles have been published to study the transmission clearance. But the clearance collision force generated by the transmission clearance of the harvesting system directly affected the output load moment and harvesting force of the machine developed by acting on the plant, and then affected the picking efficiency and the quality of picked fruit. Therefore, this paper focuses on the study of the transmission clearance of the blueberry harvesting machine. Firstly, the MLSD modeling method was applied to establish the transmission clearance model of the harvesting device, and the corresponding mechanical analysis of the transmission clearance was carried out. Secondly, after programming in MATLAB software and simulation in ADAMS software, the correctness of the transmission clearance model of the harvesting device was verified in different environments. The multi-body dynamics analysis software ADAMS was used for building the transmission clearance model of the harvesting device and perform mechanical simulation to analyze the clearance collision force and the output load moment of the harvesting device. Pro/E, ADAMS and ANSYS software were integrated to establish the flexible body of blueberry plant. Then the flexible body was combined with the mechanical model of harvesting device for rigid-flexible coupling simulation analysis to study the fruit harvesting force under different transmission clearances. Finally, the orthogonal method was used to conduct field test on blueberry harvesting to study the influence of the transmission clearance on the quality of picked fruit and picking efficiency of the machinery. Therefore, the best combination of the transmission clearance of the harvester was obtained as follows: cam clearance (the clearance joints of cam) was 0.25 mm, the slider clearance was 0.2 mm, left connecting rod clearance pair was 0.1 mm, right connecting rod clearance pair was 0.2 mm; the field picking test was conducted to obtain the machine's picking efficiency was 3.93 kg min, the shedding rate of unripe fruit was 3.1 %, and the damage rate of picked fruit was 2.8 %. The research findings of this paper can offer referenced basis and theoretical support for berry harvesting machinery, and also can provide guidance for the design and improvement of other agricultural and forestry harvesting machinery.

摘要

由于中国地域辽阔,蓝莓种植面积大,人工采摘蓝莓费力且耗时。由于中国的蓝莓种植农艺与其他国家不同,因此开发适用于国内种植农艺的蓝莓收获机械以实现蓝莓的机械化收获具有重要意义。在蓝莓收获作业中,作为机器核心部件的收获系统是收获机械的关键技术。以往研究发现:在收获机械方面,大部分文献研究了其动态特性,而研究传动间隙的文章较少。但收获系统的传动间隙产生的间隙碰撞力通过作用于植株直接影响所开发机器的输出负载力矩和收获力,进而影响采摘效率和采摘果实的质量。因此,本文重点研究蓝莓收获机的传动间隙。首先,应用MLSD建模方法建立收获装置的传动间隙模型,并对传动间隙进行相应的力学分析。其次,在MATLAB软件中编程并在ADAMS软件中进行仿真后,在不同环境下验证了收获装置传动间隙模型的正确性。利用多体动力学分析软件ADAMS建立收获装置的传动间隙模型并进行力学仿真,分析收获装置的间隙碰撞力和输出负载力矩。将Pro/E、ADAMS和ANSYS软件集成,建立蓝莓植株的柔性体。然后将柔性体与收获装置的力学模型相结合进行刚柔耦合仿真分析,研究不同传动间隙下的果实收获力。最后,采用正交试验法对蓝莓收获进行田间试验,研究传动间隙对采摘果实质量和机械采摘效率的影响。因此,获得了收获机传动间隙的最佳组合如下:凸轮间隙(凸轮的间隙关节)为0.25毫米,滑块间隙为0.2毫米,左连杆间隙副为0.1毫米,右连杆间隙副为0.2毫米;进行田间采摘试验,得到机器的采摘效率为3.93千克/分钟,未成熟果实的脱落率为3.1%,采摘果实的损伤率为2.8%。本文的研究成果可为浆果收获机械提供参考依据和理论支持,也可为其他农林收获机械的设计和改进提供指导。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/24b3/11336330/3632f3d2867f/gr1.jpg

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