Poozesh Aboozar, Arezoo Behrooz
Mechanical Engineering Department, Amirkabir University of Technology, Tehran, Iran.
Sci Rep. 2024 Aug 27;14(1):19826. doi: 10.1038/s41598-024-65424-3.
In this study a model by novel analytical approach is developed and experimentally verified for shot peening residual stress distribution. The residual stress field induced by single shot impact is calculated by using Glinka-Molski energy-based method and kinematic hardening model. The formulation of the compressive residual stress (CRS) distribution is often based on plane strain or plane stress. It can be determined from the derived relation presented in this paper, the final residual stress in the full coverage conditions is the average of the two strain and stress plane expressions proposed by previous researchers. The distribution of residual stress is one of the key differences between the profiles produced by the results of the current model. There is a significant distinction between surface residual stress and maximum CRS, because the CRS profile near the surface is more curved compared to profiles obtained in earlier analytical models. The experimental data obtained by XRD analysis indicate the correctness and precision of the current model. Another goal of this study is to increase the fatigue life of GTD-450 stainless steel by shot peening at two different peening intensities. The fatigue life of samples were obtained by rotary bending test. Analytical results that confirmed by experimental findings shown bigger maximum compressive residual stresses occurred in higher shot peening intensities. This incident can improved fatigue life by deeper plastically deformed layer.
在本研究中,开发了一种采用新型分析方法的模型,并通过实验验证了喷丸残余应力分布。利用基于格林卡 - 莫尔斯基能量的方法和运动硬化模型计算单次冲击诱导的残余应力场。压缩残余应力(CRS)分布的公式通常基于平面应变或平面应力。可以根据本文推导的关系式确定,全覆盖条件下的最终残余应力是先前研究人员提出的两个应变和应力平面表达式的平均值。残余应力分布是当前模型结果产生的轮廓之间的关键差异之一。表面残余应力和最大CRS之间存在显著差异,因为与早期分析模型中获得的轮廓相比,表面附近的CRS轮廓更弯曲。通过X射线衍射(XRD)分析获得的实验数据表明了当前模型的正确性和精确性。本研究的另一个目标是通过在两种不同的喷丸强度下进行喷丸处理来提高GTD - 450不锈钢的疲劳寿命。通过旋转弯曲试验获得样品的疲劳寿命。实验结果证实的分析结果表明,在较高的喷丸强度下会出现更大的最大压缩残余应力。这种情况可以通过更深的塑性变形层来提高疲劳寿命。