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利用红外干燥替代喷雾干燥和冷冻干燥以降低明胶粉生产中的能耗

Utilization of Infrared Drying as Alternative to Spray- and Freeze-Drying for Low Energy Consumption in the Production of Powdered Gelatin.

作者信息

Cansu Ümran

机构信息

Organized Industrial Zone Vocational School, Harran University, 63200 Şanlıurfa, Turkey.

出版信息

Gels. 2024 Aug 9;10(8):522. doi: 10.3390/gels10080522.

DOI:10.3390/gels10080522
PMID:39195051
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11353604/
Abstract

This study evaluated possible utilization of infrared drying (ID) as an alternative to spray- (SD) and freeze-drying (FD) for fish skin-derived gelatins. Physical, functional, thermal, and spectroscopic analyses were conducted for characterization of the resulting gelatin powders. Energy consumption for the applied drying methods were 3.41, 8.46 and 25.33 kWh/kg for ID, SD and FD respectively, indicating that ID had the lowest energy consumption among the studied methods. Gel strength, on the other hand, was lower (398.4 g) in infrared-dried gelatin (ID-FG) compared to that (454.9 g) of freeze-dried gelatin (FD-FG) and that (472.7 g) of spray-dried gelatin (SD-FG). TGA curves indicated that ID-FG showed more resilience to thermal degradation. SDS-PAGE and UV-Vis spectra indicated that slight degradation was observed in the β-configuration of ID-FG. ID-FG and SD-FG gelatins had the highest water holding capacity (WHC), protein solubility and transparency values compared to that of FD-FG. Morphological structures of the samples were quite different as shown by SEM visuals. Ultimately, the findings showed that infrared drying may be a promising alternative for gelatin processing, maintaining product quality and supporting sustainable practices in food and other industries.

摘要

本研究评估了红外干燥(ID)作为鱼皮明胶喷雾干燥(SD)和冷冻干燥(FD)替代方法的可能性。对所得明胶粉末进行了物理、功能、热学和光谱分析以进行表征。所应用干燥方法的能耗分别为:红外干燥3.41 kWh/kg、喷雾干燥8.46 kWh/kg和冷冻干燥25.33 kWh/kg,表明在所研究的方法中红外干燥能耗最低。另一方面,红外干燥明胶(ID-FG)的凝胶强度(398.4 g)低于冷冻干燥明胶(FD-FG)的凝胶强度(454.9 g)和喷雾干燥明胶(SD-FG)的凝胶强度(472.7 g)。热重分析(TGA)曲线表明,ID-FG对热降解具有更高的耐受性。十二烷基硫酸钠-聚丙烯酰胺凝胶电泳(SDS-PAGE)和紫外可见光谱表明,在ID-FG的β构型中观察到轻微降解。与FD-FG相比,ID-FG和SD-FG明胶具有最高的持水能力(WHC)、蛋白质溶解度和透明度值。扫描电子显微镜(SEM)图像显示,样品的形态结构有很大差异。最终,研究结果表明,红外干燥可能是明胶加工的一种有前景的替代方法,可保持产品质量并支持食品及其他行业的可持续发展实践。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/3049e091fc5f/gels-10-00522-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/ecb91fa527d7/gels-10-00522-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/be82014eb8c9/gels-10-00522-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/91fb9c143069/gels-10-00522-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/3049e091fc5f/gels-10-00522-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/ecb91fa527d7/gels-10-00522-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/be82014eb8c9/gels-10-00522-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/91fb9c143069/gels-10-00522-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/897c/11353604/3049e091fc5f/gels-10-00522-g004.jpg

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Effect of Drying Temperature on Physical, Chemical, and Antioxidant Properties of Ginger Oil Loaded Gelatin-Sodium Alginate Edible Films.干燥温度对负载姜油的明胶-海藻酸钠可食性薄膜的物理、化学及抗氧化性能的影响
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Physicochemical and functional properties of protein isolate recovered from Rana chensinensis ovum based on different drying techniques.
基于不同干燥技术从中华大蟾蜍卵中回收的蛋白质分离物的物理化学和功能特性。
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Effect of drying methods on the solubility and amphiphilicity of room temperature soluble gelatin extracted by microwave-rapid freezing-thawing coupling.干燥方法对微波-快速冷冻-解冻耦合提取的室温可溶性明胶的溶解度和两亲性的影响。
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