Huang Yi, Liang Shuang, Cui Tingqiong, Mu Xiaojing, Luo Tianhong, Wang Shengxue, Wu Guangyong
School of Intelligent Manufacturing Engineering, Chongqing University of Arts and Sciences, Chongqing 402160, China.
Key Laboratory of Optoelectronic Technology & Systems, Ministry of Education, International R & D Center of Micro-Nano Systems and New Materials Technology, Chongqing University, Chongqing 400044, China.
Sensors (Basel). 2024 Aug 9;24(16):5156. doi: 10.3390/s24165156.
With the rapid development of the Industrial Internet of Things in rotating machinery, the amount of data sampled by mechanical vibration wireless sensor networks (MvWSNs) has increased significantly, straining bandwidth capacity. Concurrently, the safety requirements for rotating machinery have escalated, necessitating enhanced real-time data processing capabilities. Conventional methods, reliant on experiential approaches, have proven inefficient in meeting these evolving challenges. To this end, a fault detection method for rotating machinery based on mobileNet in MvWSNs is proposed to address these intractable issues. The small and light deep learning model is helpful to realize nearly real-time sensing and fault detection, lightening the communication pressure of MvWSNs. The well-trained deep learning is implanted on the MvWSNs sensor node, an edge computing platform developed via embedded STM32 microcontrollers (STMicroelectronics International NV, Geneva, Switzerland). Data acquisition, data processing, and data classification are all executed on the computing- and energy-constrained sensor node. The experimental results demonstrate that the proposed fault detection method can achieve about 0.99 for the DDS dataset and an accuracy of 0.98 in the MvWSNs sensor node. Furthermore, the final transmission data size is only 0.1% compared to the original data size. It is also a time-saving method that can be accomplished within 135 ms while the raw data will take about 1000 ms to transmit to the monitoring center when there are four sensor nodes in the network. Thus, the proposed edge computing method shows good application prospects in fault detection and control of rotating machinery with high time sensitivity.
随着旋转机械领域工业物联网的快速发展,机械振动无线传感器网络(MvWSNs)采集的数据量显著增加,导致带宽容量紧张。与此同时,旋转机械的安全要求不断提高,需要增强实时数据处理能力。传统方法依赖经验方式,已证明在应对这些不断演变的挑战时效率低下。为此,提出了一种基于MobileNet的MvWSNs旋转机械故障检测方法来解决这些棘手问题。小型轻量化的深度学习模型有助于实现近乎实时的传感和故障检测,减轻MvWSNs的通信压力。经过良好训练的深度学习模型被植入到MvWSNs传感器节点上,该节点是一个通过嵌入式STM32微控制器(意法半导体国际有限公司,瑞士日内瓦)开发的边缘计算平台。数据采集、数据处理和数据分类均在计算和能量受限的传感器节点上执行。实验结果表明,所提出的故障检测方法在DDS数据集上的准确率约为0.99,在MvWSNs传感器节点上的准确率为0.98。此外,最终传输数据大小仅为原始数据大小的0.1%。这也是一种节省时间的方法,当网络中有四个传感器节点时,该方法可在135毫秒内完成,而原始数据传输到监控中心大约需要1000毫秒。因此,所提出的边缘计算方法在对时间敏感度要求较高的旋转机械故障检测与控制中显示出良好的应用前景。