School of Electronics and Computer Engineering, Chonnam National University, Gwangju 61186, Korea.
School of IT Convergence, University of Ulsan, Ulsan 44610, Korea.
Sensors (Basel). 2020 Dec 2;20(23):6886. doi: 10.3390/s20236886.
Bearing elements are vital in induction motors; therefore, early fault detection of rolling-element bearings is essential in machine health monitoring. With the advantage of fault feature representation techniques of time-frequency domain for nonstationary signals and the advent of convolutional neural networks (CNNs), bearing fault diagnosis has achieved high accuracy, even at variable rotational speeds. However, the required computation and memory resources of CNN-based fault diagnosis methods render it difficult to be compatible with embedded systems, which are essential in real industrial platforms because of their portability and low costs. This paper proposes a novel approach for establishing a CNN-based process for bearing fault diagnosis on embedded devices using acoustic emission signals, which reduces the computation costs significantly in classifying the bearing faults. A light state-of-the-art CNN model, MobileNet-v2, is established via pruning to optimize the required system resources. The input image size, which significantly affects the consumption of system resources, is decreased by our proposed signal representation method based on the constant-Q nonstationary Gabor transform and signal decomposition adopting ensemble empirical mode decomposition with a CNN-based method for selecting intrinsic mode functions. According to our experimental results, our proposed method can provide the accuracy for bearing faults classification by up to 99.58% with less computation overhead compared to previous deep learning-based fault diagnosis methods.
轴承元件在感应电动机中至关重要;因此,在机器健康监测中,早期检测滚动轴承故障至关重要。由于时频域故障特征表示技术对于非平稳信号的优势以及卷积神经网络 (CNN) 的出现,轴承故障诊断已经达到了很高的准确性,即使在变速旋转速度下也是如此。然而,基于 CNN 的故障诊断方法所需的计算和内存资源使其难以与嵌入式系统兼容,而嵌入式系统因其便携性和低成本而在实际工业平台中必不可少。本文提出了一种新的方法,使用声发射信号在嵌入式设备上建立基于 CNN 的轴承故障诊断过程,从而大大降低了分类轴承故障的计算成本。通过修剪建立了轻量级的最先进的 CNN 模型 MobileNet-v2,以优化所需的系统资源。输入图像尺寸对系统资源的消耗有很大影响,我们提出了一种基于恒定 Q 非平稳 Gabor 变换的信号表示方法,并采用基于 CNN 的方法对信号进行分解,选择内在模式函数。根据我们的实验结果,与以前基于深度学习的故障诊断方法相比,我们提出的方法可以提供高达 99.58%的轴承故障分类准确性,并且计算开销更小。