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基于三个嵌套柔性环的单轴3D打印力传感器的设计与验证

Design and Validation of Single-Axis 3D-Printed Force Sensor Based on Three Nested Flexible Rings.

作者信息

Yang Pengfei, Xin Shiwei, Mao Yuqing, Dang Fei, Huang Feng

机构信息

School of Mechanical Engineering and Automation, Fuzhou University, Fuzhou 350108, China.

College of Physics and Electronic Information Engineering, Minjiang University, Fuzhou 350108, China.

出版信息

Sensors (Basel). 2024 Aug 22;24(16):5441. doi: 10.3390/s24165441.

DOI:10.3390/s24165441
PMID:39205135
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11359653/
Abstract

Force measurement is crucial in numerous engineering applications, while traditional force sensors often face problems such as elevated expenses or significant measurement errors. To tackle this issue, we propose an innovative force sensor employing three nested flexible rings fabricated through 3D additive manufacturing, which detects external forces through the displacement variations of flexible rings. An analytical model on the basis of the minimal energy method is developed to elucidate the force-displacement correlation with nonlinearity. Both FEM simulations and experiments verify the sensor's effectiveness. This sensor has the advantages of low expenses and easy manufacture, indicating promising prospects in a range of applications, including robotics, the automotive industry, and iatrical equipment.

摘要

力测量在众多工程应用中至关重要,而传统力传感器常常面临诸如成本高昂或测量误差显著等问题。为解决这一问题,我们提出一种创新型力传感器,它采用通过三维增材制造制成的三个嵌套柔性环,通过柔性环的位移变化来检测外力。基于最小能量法建立了一个分析模型,以阐明具有非线性的力-位移相关性。有限元模拟和实验均验证了该传感器的有效性。这种传感器具有成本低和易于制造的优点,在包括机器人技术、汽车工业和医疗设备在内的一系列应用中显示出广阔的前景。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/d6372f5b8230/sensors-24-05441-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/6d00a21356a9/sensors-24-05441-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/1e067d71ea54/sensors-24-05441-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/2cfc24e2f4a0/sensors-24-05441-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/0e8abfe7a07d/sensors-24-05441-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/b03497607d69/sensors-24-05441-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/e8635844c787/sensors-24-05441-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/d6372f5b8230/sensors-24-05441-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/6d00a21356a9/sensors-24-05441-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/1e067d71ea54/sensors-24-05441-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/2cfc24e2f4a0/sensors-24-05441-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/0e8abfe7a07d/sensors-24-05441-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/b03497607d69/sensors-24-05441-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/e8635844c787/sensors-24-05441-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/debb/11359653/d6372f5b8230/sensors-24-05441-g007.jpg

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本文引用的文献

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Design and Shape Optimization of Strain Gauge Load Cell for Axial Force Measurement for Test Benches.应变式力传感器的设计与形状优化,用于测试台的轴向力测量。
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