China Agricultural University, Beijing 100083, PR China.
University of Rijeka, Rijeka 51000, Croatia.
ACS Appl Mater Interfaces. 2024 Oct 30;16(43):58848-58863. doi: 10.1021/acsami.4c12158. Epub 2024 Oct 18.
Fruit grading for ripeness and size is an essential process in the supply chain. Incorrect grading can easily lead to spoiled and degraded fruits entering the market, reducing consumers' confidence in purchasing. At the same time, it is easy to cause the fruit supply chain to reduce profits, unreasonable resource allocation, and related practitioners' income. The current mainstream machine vision grading and manual grading in the production line have dilemmas such as susceptibility to environmental interference, inconsistent grading standards, high cost, and labor shortage. To overcome these problems, this study proposes an integrated flexible tactile sensing array (3 × 4) manipulator for efficient, stable, low-cost, and accurate ripeness and size grading of kiwifruit. The flexible sensing manipulator grasps the kiwifruit, detects the hardness of the kiwifruit by relying on tactile sensing, and determines the ripeness level based on the hardness. The size of the kiwifruit is also differentiated according to whether there is a significant change in the resistance of the topmost sensing unit of the flexible pressure sensor array. The 0, 1, 2, 3, 4, and 5 anomalies that may occur in actual production were tested and combined with machine learning KNN, SVM, and RF algorithms for data modeling and grading. The results show that the lowest accuracy of 0, 1, 2, 3, 4, and 5 possible outliers is 86.67% (KNN), 95.83% (SVM), and 92.5% (RF), respectively. KNN has the lowest classification effect, and SVM has the best. This study overcomes the drawbacks of inefficient destructive detection and unstable manual detection and makes up for the vulnerability of single machine vision to interference from environmental factors. This study can alleviate the challenges caused by fruit wastage and promote the sustainable production and consumption of the fruit industry chain.
水果的成熟度和大小分级是供应链中的一个重要环节。不正确的分级很容易导致变质和退化的水果进入市场,降低消费者的购买信心。同时,也容易导致水果供应链降低利润、不合理的资源配置以及相关从业者的收入减少。目前,生产线中的主流机器视觉分级和人工分级存在易受环境干扰、分级标准不一致、成本高、劳动力短缺等问题。为了克服这些问题,本研究提出了一种集成的柔性触觉传感阵列(3×4)机械手,用于猕猴桃的高效、稳定、低成本和精确的成熟度和大小分级。柔性传感机械手抓取猕猴桃,通过触觉传感检测猕猴桃的硬度,并根据硬度确定成熟度等级。根据柔性压力传感器阵列最上面的传感单元的电阻是否有明显变化,也可以区分猕猴桃的大小。实际生产中可能出现的 0、1、2、3、4、5 种异常情况进行了测试,并结合机器学习 KNN、SVM 和 RF 算法进行数据建模和分级。结果表明,0、1、2、3、4、5 种可能出现的异常值的最低准确率分别为 86.67%(KNN)、95.83%(SVM)和 92.5%(RF)。KNN 的分类效果最差,SVM 的分类效果最好。本研究克服了破坏性检测效率低下和人工检测不稳定的缺点,弥补了单一机器视觉对环境因素干扰的脆弱性。本研究可以缓解因水果浪费而带来的挑战,促进水果产业链的可持续生产和消费。