Kim Jiho, Davis Jenn, Lee Jinhee, Cho Sang-Nae, Yang Kiyoung, Yang Jaekyoon, Bae Sungmin, Son Joohee, Kim Boyoung, Whittington Dale, Siddiqui Afzal A, Carter Darrick, Gray Sean A
PAI Life Sciences, Seattle, WA, United States.
Quratis Corp, Cheongju, Republic of Korea.
Front Trop Dis. 2024;5. doi: 10.3389/fitd.2024.1404943. Epub 2024 Jul 29.
Schistosomiasis is a neglected tropical disease that puts over 200 million people at risk, and prevention options are sparse with no approved vaccine. Our vaccine candidate, SchistoShield, is based on an approximately 87 kDa large subunit of calcium activated neutral protease - termed Sm-p80 - combined with a potent TLR4 agonist-based adjuvant. SchistoShield has been shown to prevent disease throughout the parasitic life cycle - including egg, juvenile, and adult worm stages - in numerous animal models up to and including baboons. SchistoShield has been shown safe in both preclinical toxicology studies in rabbits and in a Phase 1 clinical trial in the USA. A Phase 1b trial was initiated in 2023 in endemic regions of Africa, and to date no serious safety signals have been reported.
In preparation for large-scale Phase 2 clinical trials and eventual vaccine deployment, the Sm-p80 antigen production process has been transferred to a manufacturing organization, Quratis Corporation in South Korea, which specializes in preparation of vaccines for large-scale European and African trials. The process of scaling from our current production level of ~2000 vaccine doses, to a process that will generate more than 100 million doses has required multiple improvement steps in the process including fermentation, downstream purification of the protein antigen, lyophilization, and fill and finish.
In this study, we detail the large-scale production process of the SchistoShield protein product by Quratis. In addition, an effort was made to analyze and compare the Quratis-made lot of Sm-p80, referred to as QTP-105, to the cGMP lot of Sm-p80 which is in use in human trials in the USA and Africa, referred to as Sm-p80 DP (made in USA). We show that QTP-105 demonstrates excellent potency, purity, identity, and endotoxin levels compared to our Phase 1 Sm-p80 DP and is suitable for use in Phase 2 studies and beyond.
血吸虫病是一种被忽视的热带疾病,使超过2亿人面临风险,且预防手段匮乏,尚无获批疫苗。我们的候选疫苗SchistoShield基于钙激活中性蛋白酶约87 kDa的大亚基——称为Sm-p80——并结合了一种基于强效TLR4激动剂的佐剂。在包括狒狒在内的众多动物模型中,SchistoShield已被证明可在寄生虫的整个生命周期(包括虫卵、幼虫和成虫阶段)预防疾病。SchistoShield在兔子的临床前毒理学研究以及美国的1期临床试验中均已证明是安全的。2023年在非洲流行地区启动了1b期试验,迄今为止尚未报告严重的安全信号。
为筹备大规模2期临床试验及最终的疫苗部署,Sm-p80抗原生产工艺已转移至韩国的Quratis公司,该公司专门为欧洲和非洲的大规模试验制备疫苗。从我们目前约2000剂疫苗的生产水平扩大到将生产超过1亿剂的工艺,需要在包括发酵、蛋白质抗原的下游纯化、冻干以及灌装和成品等工艺中进行多个改进步骤。
在本研究中,我们详细介绍了Quratis公司生产SchistoShield蛋白产品的大规模生产工艺。此外,还对Quratis公司生产的一批Sm-p80(称为QTP-105)与美国和非洲人体试验中使用的cGMP批次的Sm-p80(称为Sm-p80 DP(美国生产))进行了分析和比较。我们表明,与我们的1期Sm-p80 DP相比,QTP-105表现出优异的效力、纯度、同一性和内毒素水平,适用于2期及后续研究。