College of Biomass Science and Engineering, Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu 610065, China.
College of Biomass Science and Engineering, Key Laboratory of Leather Chemistry and Engineering of Ministry of Education, Sichuan University, Chengdu 610065, China; National Engineering Laboratory for Clean Technology of Leather Manufacture, Sichuan University, Chengdu 610065, China.
Carbohydr Polym. 2025 Jan 15;348(Pt A):122800. doi: 10.1016/j.carbpol.2024.122800. Epub 2024 Sep 24.
Leather alternatives (LAs) offer a promising solution to address the environmental and ethical concerns associated with traditional leather production relying animal hides and chemical tanning agents. However, synthetic polymer-based LAs, such as polyurethane and polyvinyl chloride, have limited broader applications due to their complex manufacture process, high emission of volatile organic compounds, and poor biodegradability. Herein, we present the development of biomass-based LAs fabricated by combining two low-cost natural components - fungal chitin and plant polyphenols (i.e., tannic acid, TA), through non-covalent interactions. Specifically, chitin was extracted from common mushrooms (e.g., Pleurotus ostreatus and Agaricus bisporus) through alkali treatment, and the biodegradable LAs were subsequently prepared by filtration, TA crosslinking, hot pressing, and dyeing. The incorporation of TA significantly enhanced the mechanical and antibacterial properties of LAs, achieving a tensile strength of 156 MPa. Additionally, the chitin-based LAs exhibited good water vapor permeability and were dyed in various colors with excellent levelness and fastness. Importantly, this synthetic strategy avoided the use of organic solvents and hazardous chemicals, showing potential for large-scale production. This work provides a simple and effective strategy to prepare biodegradable LAs from low-cost non-animal resources, aligning with social ethical standards and environmental requirements for sustainable development.
皮革替代品 (LAs) 为解决传统皮革生产中依赖动物皮和化学鞣剂所带来的环境和伦理问题提供了一个有前景的解决方案。然而,基于合成聚合物的 LAs,如聚氨酯和聚氯乙烯,由于其复杂的制造工艺、挥发性有机化合物的大量排放以及较差的生物降解性,其广泛应用受到限制。在此,我们通过非共价相互作用,展示了由两种低成本天然成分 - 真菌几丁质和植物多酚(即单宁酸,TA)组合而成的生物质基 LAs 的开发。具体来说,通过碱处理从常见蘑菇(如平菇和双孢蘑菇)中提取几丁质,然后通过过滤、TA 交联、热压和染色制备可生物降解的 LAs。TA 的加入显著提高了 LAs 的机械性能和抗菌性能,使其拉伸强度达到 156 MPa。此外,基于几丁质的 LAs 还具有良好的水蒸气透过性,并可染成各种颜色,具有良好的匀染性和色牢度。重要的是,这种合成策略避免了有机溶剂和危险化学品的使用,显示出大规模生产的潜力。这项工作提供了一种简单有效的策略,可从低成本的非动物资源中制备可生物降解的 LAs,符合社会伦理标准和可持续发展的环境要求。