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冷轧机轧辊系统非线性动态垂直振动特性及控制研究

Research on nonlinear dynamic vertical vibration characteristics and control of roll system in cold rolling mill.

作者信息

Li Li, Zhong Chenhao

机构信息

School of Mechanical Engineering, Inner Mongolia University of Science and Technology, Baotou, 014010, China.

出版信息

Sci Rep. 2024 Nov 27;14(1):29503. doi: 10.1038/s41598-024-79117-4.

Abstract

In order to address the vertical vibration phenomenon of the working roll during the rolling process, taking into consideration the nonlinear factors of the rolling interface and the roll system, this study establishes a nonlinear excitation vertical vibration model based on dynamic rolling force. The impact of nonlinear factors on system stability and vibration characteristics is analyzed. The study reveals that nonlinear damping and linear stiffness exhibit significant effects through time delay characteristics. Nonlinear stiffness has a drastic impact on system stability, while increasing system damping effectively reduces the amplitude and narrows the resonance region. By employing averaging method and singular value theory, the stability of the cold rolling mill roll system is analyzed under non-autonomous and autonomous states. A combined time-delay feedback controller is proposed, which effectively suppresses the system's large-scale vibration by adjusting the control gain and time delay parameters. MATLAB simulations are conducted to validate the accuracy of the control strategy, providing theoretical support for vibration prediction and system design in rolling mills.

摘要

为了解决轧制过程中工作辊的垂直振动现象,考虑到轧制界面和轧辊系统的非线性因素,本研究建立了基于动态轧制力的非线性激励垂直振动模型。分析了非线性因素对系统稳定性和振动特性的影响。研究表明,非线性阻尼和线性刚度通过时延特性表现出显著影响。非线性刚度对系统稳定性有剧烈影响,而增加系统阻尼可有效降低振幅并缩小共振区域。采用平均法和奇异值理论,分析了冷轧机轧辊系统在非自治和自治状态下的稳定性。提出了一种组合时滞反馈控制器,通过调整控制增益和时滞参数有效抑制了系统的大幅振动。进行了MATLAB仿真以验证控制策略的准确性,为轧机振动预测和系统设计提供理论支持。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b012/11603331/942cf9f2e684/41598_2024_79117_Fig1_HTML.jpg

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