Cabrera Gema, Jáimez José Manuel, Sánchez-Oneto Jezabel, Bolivar Jorge, Valle Antonio
Department of Chemical Engineering and Food Technology, Campus Universitario de Puerto Real, University of Cadiz, Cadiz, Spain.
Institute of Viticulture and Agri-Food Research (IVAGRO), International Campus of Excellence (ceiA3), University of Cadiz, Cadiz, Spain.
Front Bioeng Biotechnol. 2024 Nov 25;12:1473704. doi: 10.3389/fbioe.2024.1473704. eCollection 2024.
Agro-industrial wastes are generated in huge amounts triggering damages to the environment and human health. Therefore, there is an urgent necessity for its revalorisation into high-value compounds, including biofuels. One such wastes is the brewer's spent grain (BSG), a by-product of the beer industry, which is produced in vast quantities worldwide. The rich-fibre and protein content of BSG makes this waste a valuable resource for biotechnological applications, although the main challenge of this approach is to make the carbohydrates and proteins available for bacterial metabolisation into high-value products. This work aims to optimise a thermal-hydrolysis process to revalorise BSG by bacterial conversion into hydrogen (H), as a clean energy that can replace fossil fuels.
A 2k full factorial design method was employed hydrolysation of BSG and showed that temperature and acid concentration are significant factors that affect the extraction of reducing sugars (RS) and proteins. Subsequently, steepest ascent and central composite design (CCD) statistical methods were applied to determine the optimal conditions for hydrolysis.
The optimised hydrolysis condition were 0.047 M HSO, 150°C, 30 min and 15% BSG, leading to the theoretical concentrations of 54.8 g RS/L and 20 g/L proteins. However, 5'-hydroxymethylfurfural (HMF) was generated in thermal-hydrolysis conditions at higher temperatures exceeding 132°C. Therefore, a screening of HBSGs fermentation using was conducted in order to identify the most suitable conditions for maximizing H, as well as the production of volatile fatty acids (succinate and acetate) and ethanol. Among the tested conditions, HBSG A17 (117°C, 20 min, and 0.1 M HSO) yielded the highest H production of 48 mmol/L in this work.
This study provides valuable insights into the optimisation of BSG pre-treatment for biotechnological applications, which may help in the selection of the most appropriate hydrolysis conditions based on the desired end product.
农业工业废弃物大量产生,对环境和人类健康造成损害。因此,迫切需要将其转化为高价值化合物,包括生物燃料。啤酒糟(BSG)就是这样一种废弃物,它是啤酒工业的副产品,在全球范围内大量生产。BSG富含纤维和蛋白质,使其成为生物技术应用的宝贵资源,尽管这种方法的主要挑战是使碳水化合物和蛋白质可用于细菌代谢为高价值产品。这项工作旨在优化热解工艺,通过细菌转化将BSG转化为氢气(H),作为一种可以替代化石燃料的清洁能源。
采用2k全因子设计方法对BSG进行水解,结果表明温度和酸浓度是影响还原糖(RS)和蛋白质提取的重要因素。随后,应用最速上升法和中心复合设计(CCD)统计方法确定水解的最佳条件。
优化后的水解条件为0.047 M H₂SO₄、150°C、30分钟和15% BSG,理论浓度为54.8 g RS/L和20 g/L蛋白质。然而,在温度超过132°C的热水解条件下会产生5-羟甲基糠醛(HMF)。因此,对热解啤酒糟(HBSG)发酵进行了筛选,以确定使氢气产量最大化以及挥发性脂肪酸(琥珀酸和乙酸)和乙醇产量最大化的最合适条件。在测试条件中,HBSG A17(117°C、20分钟和0.1 M H₂SO₄)在本研究中产生了最高的氢气产量,为48 mmol/L。
本研究为生物技术应用中BSG预处理的优化提供了有价值的见解,这可能有助于根据所需的最终产品选择最合适的水解条件。