Ma Shuanhong, Liu Lunkun, Zhao Weiyi, Li Renjie, Zhao Xiaoduo, Zhang Yunlei, Yu Bo, Liu Ying, Zhou Feng
State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, China.
Shandong Laboratory of Advanced Materials and Green Manufacture at Yantai, Yantai Zhongke Research Institute of Advanced Materials and Green Chemical Engineering, Yantai, China.
Nat Commun. 2025 Jan 4;16(1):398. doi: 10.1038/s41467-024-55715-8.
The development of mechanically robust super-lubrication hydrogel materials with sustained lubricity at high contact pressures is challenging. In this work, inspired by the durable lubricity feature of the earthworm epidermis, a multilevel structural super-lubrication hydrogel (MS-SLH) system, the so-called lubricant self-pumping hydrogel, is developed. The MS-SLH system is manufactured by chemically dissociating a double network hydrogel to generate robust and wrinkled lubrication layer, and then laser etching was used to generate cylindrical texture pores as gland-like pockets for storing lubricants. The surface of MS-SLH system shows ultrafast hydration characteristics and reversible pore-closing and pore-opening behavior. The current MS-SLH system shows excellent SL features, as follows: a very low COF (~0.0079) at high contact pressure condition (P: 11.32 MPa); a stable and robust SL lifespan (COF: ~0.0028, P: 8.48 MPa, 100k cylces) without surface wear; and a sustained lubricity period (3700 cycles) with limited lubricant volume (5 μL) in air. The robust and sustained lubricity of the MS-SLH system is likely attributed to the synergy from the strong electrostatic repulsion effect at the sliding interface, the robust but compliant modulus of the dissociation lubrication layer, and the self-pumping lubricant release from the gland-like pocket of the texture pores during the dynamic shearing process. The demonstration experiments based on self-built equipments intuitively exhibit durable SL behavior of MS-SLH system. This work provides an easy strategy for the large-scale manufacture of high-performance water-lubrication coatings suitable for high-end medical devices or moving parts.
开发在高接触压力下具有持续润滑性的机械坚固的超润滑水凝胶材料具有挑战性。在这项工作中,受蚯蚓表皮持久润滑特性的启发,开发了一种多级结构超润滑水凝胶(MS-SLH)系统,即所谓的润滑剂自泵送水凝胶。MS-SLH系统是通过化学解离双网络水凝胶以产生坚固且有皱纹的润滑层来制造的,然后使用激光蚀刻产生圆柱形纹理孔作为用于储存润滑剂的腺状囊袋。MS-SLH系统的表面表现出超快水合特性以及可逆的孔闭合和孔开放行为。当前的MS-SLH系统表现出优异的超润滑特性,如下:在高接触压力条件下(P:11.32MPa)具有非常低的摩擦系数(约0.0079);在无表面磨损的情况下具有稳定且坚固的超润滑寿命(摩擦系数:约0.0028,P:8.48MPa,100k次循环);在空气中使用有限体积(5μL)的润滑剂时具有持续润滑期(3700次循环)。MS-SLH系统强大且持续的润滑性可能归因于滑动界面处强大的静电排斥效应、解离润滑层强大但柔顺的模量以及在动态剪切过程中从纹理孔的腺状囊袋中自泵送润滑剂释放的协同作用。基于自行搭建设备的演示实验直观地展示了MS-SLH系统持久的超润滑行为。这项工作为大规模制造适用于高端医疗设备或运动部件的高性能水润滑涂层提供了一种简便策略。