Mechanical and Catalytic Degradation Properties of Porous FeMnCoCr High-Entropy Alloy Structures Fabricated by Selective Laser Melting Additive Manufacturing.

This work investigated the mechanical and catalytic degradation properties of FeMnCoCr-based high-entropy alloys (HEAs) with diverse compositions and porous structures fabricated via selective laser melting (SLM) additive manufacturing for wastewater treatment applications. The effects of Mn content (0, 30 at%, and 50 at%) and topological structures (gyroid, diamond, and sea urchin-inspired shell) on the compression properties and catalytic efficiency of the FeMnCoCr HEAs were discussed. The results indicated that an increase in the Mn content led to a phase structure transition that optimized mechanical properties and catalytic activities. Among the designed structures, the gyroid HEA structure exhibited the highest compressive yield strength, reaching 197 MPa. Additionally, FeMnCoCr HEA exhibited exceptional performance in catalytic degradation experiments by effectively degrading simulated pollutants with a significantly enhanced rate by 22.3% compared to other compositions. The FeMnCoCr HEA catalyst fabricated by SLM demonstrated high stability over multiple cycles. These findings reveal that porous FeMnCoCr-based HEAs have significant potential for catalytic degradation of organic pollutants, providing valuable insights for future catalyst design and development in efficient and sustainable wastewater treatment.