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使用超声相控阵系统对风力涡轮机螺栓连接进行检测。

Inspection of wind turbine bolted connections using the ultrasonic phased array system.

作者信息

Mills Brandon, Javadi Yashar, Abad Farhad, Lotfian Saeid, MacLeod Charles, Mehmanparast Ali, Pierce Gareth, Gachagan Anthony

机构信息

Centre for Ultrasonic Engineering, Department of Electronic and Electrical Engineering, University of Strathclyde, Glasgow, G1 1XQ, UK.

Design, Manufacturing, and Engineering Management, University of Strathclyde, Glasgow, G1 1XQ, UK.

出版信息

Heliyon. 2024 Jul 14;10(14):e34579. doi: 10.1016/j.heliyon.2024.e34579. eCollection 2024 Jul 30.

DOI:10.1016/j.heliyon.2024.e34579
PMID:39816367
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC11734059/
Abstract

This study explores the inspection of bolted connections in wind turbines, specifically focusing on the application of Phased Array Ultrasonic Testing (PAUT). The research comprises four sections: Acoustoelastic Constant calibration, high tension investigation on bolts, blind tests on larger bolts, and Finite Element Analysis (FEA) verification. The methodology shows accurate results for stress while the bolt is under operative loads, and produces a clear indication of when it is above these loads and beginning to deform. PAUT emerges as a promising tool for bolt inspection, offering multiple imaging modes for simultaneous stress monitoring and defect detection. The study advocates for PAUT as a robust method to enhance wind turbine safety, longevity, and future in-situ testing.

摘要

本研究探讨了风力涡轮机螺栓连接的检测,特别关注相控阵超声检测(PAUT)的应用。该研究包括四个部分:声弹性常数校准、螺栓的高张力研究、大型螺栓的盲测以及有限元分析(FEA)验证。该方法在螺栓承受工作载荷时能给出准确的应力结果,并能清晰显示何时超过这些载荷并开始变形。PAUT成为螺栓检测的一种有前景的工具,提供多种成像模式用于同时进行应力监测和缺陷检测。该研究主张将PAUT作为一种可靠的方法来提高风力涡轮机的安全性、使用寿命以及未来的现场检测能力。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e3e4efb0bb9f/gr10.jpg
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https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e929d0fabfc2/gr8.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e613e227ebe9/gr9.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e3e4efb0bb9f/gr10.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/094126e15f2a/gr1.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/0fe52a499cdd/gr2.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/24a4f0cd004d/gr3.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/44f941300e9a/gr4.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/a25c6b9ca9c1/gr5.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/646a5b5e8cc4/gr6.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/41ce71bd41dc/gr7.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e929d0fabfc2/gr8.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e613e227ebe9/gr9.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/ce32/11734059/e3e4efb0bb9f/gr10.jpg

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本文引用的文献

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Phased Array Ultrasonic Method for Robotic Preload Measurement in Offshore Wind Turbine Bolted Connections.海上风力发电机组螺栓连接中机器人预紧力测量的相控阵超声方法
Sensors (Basel). 2024 Feb 22;24(5):1421. doi: 10.3390/s24051421.
2
Direct and indirect short-term aggregated turbine- and farm-level wind power forecasts integrating several NWP sources.整合多个数值天气预报(NWP)数据源的直接和间接短期聚合涡轮机级和农场级风力发电预测。
Heliyon. 2023 Oct 27;9(11):e21479. doi: 10.1016/j.heliyon.2023.e21479. eCollection 2023 Nov.
3
Non-Destructive Techniques for the Condition and Structural Health Monitoring of Wind Turbines: A Literature Review of the Last 20 Years.
风力涡轮机的状态和结构健康监测的无损技术:过去 20 年的文献回顾。
Sensors (Basel). 2022 Feb 18;22(4):1627. doi: 10.3390/s22041627.
4
Preload Monitoring of Bolted L-Shaped Lap Joints Using Virtual Time Reversal Method.基于虚拟时反法的螺栓连接 L 型搭接接头预载监测。
Sensors (Basel). 2018 Jun 13;18(6):1928. doi: 10.3390/s18061928.
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Phase coherence imaging.相位相干成像
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Estimation of clamping force in high-tension bolts through ultrasonic velocity measurement.通过超声波速度测量估算高强度螺栓的夹紧力。
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