Upcycling Calcium Carbonate as an Alternative Filler in Layered Wood Composite Technology.

Chicken eggshells are a useful waste that may be used somewhere rather than being placed in landfills. They are created in poultry hatcheries, the food sector (making pasta, cakes, and egg products), or our homes. In this project, this study aimed to investigate the possibility of producing plywood using a filler in the gluing process in the form of ground eggshells. This study includes the production of plywood with 0, 1, 5, 10, and 20 parts by weight (pbw) of eggshell filler (called E0, E1, E5, E10, and E20, respectively) and one reference variant with rye flour (10 pbw; hereafter called REF10). This research also includes investigating the produced panels' selected physical and mechanical properties. The results show that chicken eggshells can be used to produce plywood if the right amount of filler is chosen to improve specific mechanical and physical properties. Promising properties were obtained in the determination of the modulus of elasticity under bending (MOE) for samples E5 (11,310 N mm) and E10 (11,394 N mm) and modulus of rupture (MOR) for sample E5 (130 N mm). The results for the internal bond (IB) show that the addition of 5 pbw of filler in the form of ground shells shows good properties with as much as 5.23 N mm, but still, the reference sample with the addition of filler in the form of rye flour has higher results of 6.22 N mm. In the test of water absorption of fillers, the absorption of calcium carbonate is 207% and is lower than that of rye flour (224%). For the swelling thickness results, the E10 sample showed the weakest results of 7.6% after 2 h and 8.9% swelling after 24 h.