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异形蔬菜种子气吸滚筒式播种机的设计与试验

Design and experiment of air-suction drum-type seedling seeder for irregular-shaped vegetable seeds.

作者信息

Li Yanjun, Liu Yunqiang, Ning Yichao, Wu Hongxin, Zhao Yaqian

机构信息

School of Machinery and Automation, Weifang University, Weifang, 261000, China.

State Key Laboratory of Agricultural Equipment Technology, Beijing, 100083, China.

出版信息

Sci Rep. 2025 Feb 8;15(1):4694. doi: 10.1038/s41598-024-83635-6.

Abstract

In order to meet the requirements of hole tray seedling transplanting operation for tomato, pepper and other irregular-shaped vegetable seeds, and to solve the problems of poor seeding performance of irregular-shaped vegetable seeder, this study designed an Air-suction Drum-type Precision Seeder. The basic structure and working principle of the seeder were elaborated, the key components were designed, and the distribution of the airflow field in the flow paths of the suction nozzles of three different hole types was simulated and analyzed by Fluent software; the relationship between the main influencing factors of the seeder's operational performance (suction air pressure, clearing air pressure, and vibration frequency of the seed cassette) and the sowing indexes (replanting rate, cavity rate, and qualification rate) was investigated and the relationship between the factors and the sowing indexes (reseeding rate, cavity rate, and qualification rate) was analyzed by the quadratic orthogonal combination experiment method. The relationship between the main factors (suction air pressure, clearing air pressure and vibration frequency of seed supply box) and the seeding indexes (reseeding rate, empty hole rate and pass rate) was studied, and the effects of the factors and their interactions on the indexes were analyzed and the parameters were optimized by multi-objective optimization method. The results show that: the factors affecting the seeding qualification rate in the order of suction air pressure, clearing air pressure and vibration frequency, the optimal parameter combination of suction air pressure 16.0 kPa, clearing air pressure 3.4 kPa, vibration frequency of 50 Hz, in the optimal parameter combination of the sowing test, to get the replanting rate, the rate of empty holes, the qualification rate of the time were 1.4%, 1.7% and 96.9%, respectively.It shows that the performance of this seeder is better adapted, accurate and efficient, and can meet the requirements of irregular-shaped vegetable seeding operation. The results of the study can provide a reference for the research and development of the irregular-shaped vegetable seedling seeding machine.

摘要

为满足番茄、辣椒等异形蔬菜种子穴盘育苗移栽作业要求,解决异形蔬菜播种机播种性能差的问题,本研究设计了一种气吸滚筒式精密播种机。阐述了播种机的基本结构和工作原理,对关键部件进行了设计,并利用Fluent软件对三种不同穴型吸嘴流道内的气流场分布进行了模拟分析;采用二次正交组合试验法研究了播种机作业性能的主要影响因素(吸种气压、清种气压、种盒振动频率)与播种指标(重播率、空穴率、合格率)之间的关系,并分析了各因素与播种指标之间的关系。研究了主要因素(吸种气压、清种气压、供种盒振动频率)与播种指标(重播率、空穴率、合格率)之间的关系,分析了各因素及其交互作用对指标的影响,并采用多目标优化方法对参数进行了优化。结果表明:影响播种合格率的因素依次为吸种气压、清种气压和振动频率,吸种气压16.0 kPa、清种气压3.4 kPa、振动频率50 Hz为最佳参数组合,在该最佳参数组合下进行播种试验,得到的重播率、空穴率、合格率分别为1.4%、1.7%和96.9%。结果表明,该播种机性能适应性好、精准高效,能满足异形蔬菜播种作业要求。研究结果可为异形蔬菜育苗播种机的研发提供参考。

https://cdn.ncbi.nlm.nih.gov/pmc/blobs/68c9/11805902/94f8bf96d970/41598_2024_83635_Fig1_HTML.jpg

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