Rezaeifar Atefeh, Mansouri Mohsen, Maleki Basir
Department of Chemical Engineering, Faculty of Engineering, Ilam University, Ilam, Iran.
Department of Chemical Engineering, Esfarayen University of Technology, Esfarayen, North Khorasan, Iran.
Sci Rep. 2025 Feb 27;15(1):7067. doi: 10.1038/s41598-025-91365-6.
This study focused on generating biodiesel from waste cooking oil (WCO) employing an αFe₂O₃/CuO nanocatalyst synthesized via a co-precipitation method. Several characterization techniques, including FTIR, XRD, SEM-EDX, BET, and TEM analyses, were applied to scrutinize the features of the fabricated nanocatalyst. The results confirmed the successful incorporation of CuO into the αFe₂O₃ structure. BET analysis further revealed that the addition of CuO nanoparticles significantly enhanced the catalyst's surface properties, increasing the number of active sites available for transesterification reactions. Besides, the αFe₂O₃/CuO nanocatalyst exhibited a specific surface area of 334 m²/g, highlighting its high surface availability for catalytic activity. The process was statistically optimized using response surface methodology (RSM) with a Box-Behnken design (BBD) to assess the influence of critical reaction parameters. Vital parameters evaluated included temperature (50-70 °C), methanol/WCO molar ratio (8-14 mol/mol), and catalyst loading (1-3 wt%). Moreover, ANOVA results indicated that the methanol/WCO molar proportion had the most remarkable effect on biodiesel production efficiency, with an F-value of 337.11. Under optimal conditions reaction time of 3 h, methanol/WCO molar ratio of 11, αFe₂O₃/CuO dosage of 2 wt%, and temperature of 60 °C a highest biodiesel yield of 94.27% was achieved. Additionally, the reusability assessment of the αFe₂O₃/CuO nanocatalyst demonstrated notable stability, with only a 12% reduction in efficiency observed over seven cycles. This research demonstrates that αFe₂O₃/CuO nanocatalysts, owing to their unique properties, have the potential to serve as highly effective heterogeneous catalysts for transesterification.
本研究聚焦于利用通过共沉淀法合成的αFe₂O₃/CuO纳米催化剂从废食用油(WCO)中制备生物柴油。应用了多种表征技术,包括傅里叶变换红外光谱(FTIR)、X射线衍射(XRD)、扫描电子显微镜-能谱分析(SEM-EDX)、比表面积分析(BET)和透射电子显微镜(TEM)分析,以研究制备的纳米催化剂的特性。结果证实CuO成功掺入αFe₂O₃结构中。BET分析进一步表明,CuO纳米颗粒的添加显著增强了催化剂的表面性质,增加了可用于酯交换反应的活性位点数量。此外,αFe₂O₃/CuO纳米催化剂的比表面积为334 m²/g,突出了其高表面活性用于催化活性。使用响应面法(RSM)和Box-Behnken设计(BBD)对该过程进行了统计优化,以评估关键反应参数的影响。评估的重要参数包括温度(50 - 70°C)、甲醇与WCO的摩尔比(8 - 14 mol/mol)和催化剂负载量(1 - 3 wt%)。此外,方差分析(ANOVA)结果表明,甲醇与WCO的摩尔比例对生物柴油生产效率的影响最为显著,F值为337.11。在最佳条件下,反应时间为3小时、甲醇与WCO的摩尔比为11、αFe₂O₃/CuO用量为2 wt%以及温度为60°C时,生物柴油的最高产率达到了94.27%。此外,αFe₂O₃/CuO纳米催化剂的可重复使用性评估显示出显著的稳定性,在七个循环中效率仅降低了12%。这项研究表明,αFe₂O₃/CuO纳米催化剂由于其独特的性质,有潜力作为酯交换反应的高效非均相催化剂。