Modeling thermocatalytic systems for CO hydrogenation to methanol.

The hydrogenation of CO to CHOH over Cu-based catalysts holds significant potential for advancing carbon sequestration and sustainable chemical processes. While numerous studies have focused on catalyst development, the environmental effects on underlying reaction mechanisms have yet to be fully understood. In this work, we develop a grand potential theory for a comprehensive analysis of CO hydrogenation to CHOH over Cu (111) and Cu (211) surfaces. By integrating electronic and classical density functional calculations to bridge the "pressure gap", the theoretical results revealed that the HCOO* formation rate may vary by several orders of magnitude depending on reaction conditions. The grand potential theory enables us to elucidate the molecular mechanisms underlying the need for high H pressure, the prevalence of saturated CO adsorption, and the important roles of CO and HO in hydrogenation. Moreover, this study addressed and clarified controversies over CO CO adsorption and hydrogenation, the formate carboxy pathways, and the difference in HCOO* hydrogenation activity between Cu (111) and Cu (211) surfaces. The theoretical analysis offers a new perspective for optimizing reaction conditions and catalyst performance in methanol synthesis and can be generalized to enhance our understanding of heterogeneous catalysis under industrially relevant conditions.