Ishak Noor Asmeelya, Serri Noor Aziah, Samsudin Hayati, Murad Maizura
Food Technology Division, School of Industrial Technology, Universiti Sains Malaysia, Gelugor, Penang, Malaysia.
Bioprocess Technology Division, School of Industrial Technology, Universiti Sains Malaysia, Gelugor, Penang, Malaysia.
J Food Sci. 2025 Apr;90(4):e70177. doi: 10.1111/1750-3841.70177.
Papaya fruit, which has a medium level of pectin content, faces critical challenges in the production of papaya juice, leading to an undesirable, highly viscous texture. Conventional reliance on the use of free pectinase enzymes has addressed this issue; however, their single-use nature has limited their efficiency and has subsequently brought about an increase in processing costs. Hence, immobilized pectinase-alginate (IPA) beads with calcium chloride were developed, and the effects of their reusability on the physicochemical and antioxidant characteristics of papaya juice were analyzed. Immobilization of pectinase enzyme with sodium alginate (2%-4%) and calcium chloride (0.1-0.3 M) resulted in an immobilization yield ranging from 93.06% to 95.82%. It was found that the IPA beads maintained more than 80% relative activity even after seven subsequent cycles while demonstrating storage stability with more than 88% residual activity for up to 35 days, proving their efficiency and sustainability. In the first cycle, treatment with IPA beads significantly reduced the pectin content (51.61 mg GalAE/100 mL) and viscosity (1.15 mPa.s) of papaya juice compared to the control, which exhibited higher values of 235.00 mg GalAE/100 mL and 2.46 mPa.s, respectively. Both immobilized and free enzymes exhibit comparable results, outperforming the control, but IPA benefits by improving process efficiency through enzyme reusability. In addition, IPA could significantly maintain papaya juice's antioxidant activity over four treatment cycles. Future research is needed to focus on industrial scaling, shelf life of the IPA beads, and consumer acceptance of the papaya juice treated with immobilized enzyme. PRACTICAL APPLICATION: Papaya juice processing is challenging due to its moderate pectin content, which contributes to high viscosity, reduced yield, and increased turbidity, affecting overall juice quality. The conventional application of free pectinase in juice processing introduces further complications related to enzyme stability, cost, and recovery for reuse. Immobilizing pectinase minimizes waste via enzyme reuse, decreases juice viscosity, enhances clarity, and maintains antioxidant properties, thereby promoting process sustainability and meeting consumer preferences. The technology can be scaled and applied to a wide range of fruit juice processing industries, improving efficiency and nutritional value.
番木瓜果实的果胶含量处于中等水平,这使得番木瓜汁的生产面临严峻挑战,导致其质地不理想且高度黏稠。传统上依赖使用游离果胶酶来解决这一问题;然而,它们一次性使用的特性限制了其效率,进而导致加工成本增加。因此,开发了用氯化钙固定化的果胶酶 - 海藻酸盐(IPA)珠,并分析了其可重复使用性对番木瓜汁理化特性和抗氧化特性的影响。用海藻酸钠(2%-4%)和氯化钙(0.1-0.3 M)固定化果胶酶,固定化产率在93.06%至95.82%之间。结果发现,即使经过七个后续循环,IPA珠仍保持超过80%的相对活性,同时在长达35天的时间内表现出超过88%的残留活性,证明了其效率和可持续性。在第一个循环中,与对照组相比,用IPA珠处理显著降低了番木瓜汁的果胶含量(51.61 mg GalAE/100 mL)和黏度(1.15 mPa·s),对照组的果胶含量和黏度分别为235.00 mg GalAE/100 mL和2.46 mPa·s。固定化酶和游离酶都表现出可比的结果,优于对照组,但IPA通过酶的可重复使用性提高了工艺效率。此外,IPA在四个处理循环中都能显著保持番木瓜汁的抗氧化活性。未来的研究需要聚焦于工业规模放大、IPA珠的保质期以及消费者对用固定化酶处理的番木瓜汁的接受度。实际应用:番木瓜汁加工具有挑战性,因为其果胶含量适中,这会导致高黏度、产量降低和浊度增加,影响果汁的整体质量。在果汁加工中传统应用游离果胶酶会带来与酶稳定性、成本和回收再利用相关的进一步复杂问题。固定化果胶酶通过酶的重复使用减少了浪费,降低了果汁黏度,提高了澄清度,并保持了抗氧化性能,从而促进了工艺的可持续性并满足消费者偏好。该技术可以扩大规模并应用于广泛的果汁加工行业,提高效率和营养价值。