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Fabricating Oral Disintegrating Tablets Without Disintegrant Using Powder-Based 3D Printing.

作者信息

Wang Jiu, Liu Shunfang, Lin Minmei, Chen Peihong, Yi Huagui, Lv Zhufen, Liu Yuanfen

机构信息

Guangdong Provincial Key Laboratory for Research and Evaluation of Pharmaceutical Preparations, Center for New Drug Research and Development, Guangdong Pharmaceutical University, Guangzhou 510006, China.

Guangdong High Education Institutes Engineering Research Center of Modified-Released Pharmaceutical Products, School of Traditional Chinese Medicine, Guangdong Pharmaceutical University, Guangzhou 510006, China.

出版信息

Pharmaceutics. 2025 Mar 28;17(4):435. doi: 10.3390/pharmaceutics17040435.


DOI:10.3390/pharmaceutics17040435
PMID:40284430
原文链接:https://pmc.ncbi.nlm.nih.gov/articles/PMC12030749/
Abstract

: Powder-based 3D printing, an advanced additive manufacturing technique, can produce oral disintegrating tablets (ODTs) without disintegrants, creating larger-pored tablets via layer-by-layer powder stacking for better water absorption than traditional tablets. : This study focused on using powder-based 3D printing to fabricate clozapine-based ODTs. Through central composite design (CCD), the formulation of ODTs was optimized for rapid disintegration. Analytical techniques such as X-ray Powder Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), and Differential Scanning Calorimetry (DSC) were employed to investigate the compatibility between clozapine and excipients. : The optimized 3D-printed ODTs exhibited a remarkably short disintegration time of (9.9 ± 0.7) s compared to (40) s for compressed tablets. The contact angle of the 3D-printed ODTs was measured as 60.48 ± 0.36°, indicating favorable wettability for disintegration. Scanning Electron Microscopy (SEM) analysis revealed a porous structure in 3D-printed tablets, with a porosity of 48.97% (over two times higher than that of compressed tablets as determined by mercury injection meter). : Collectively, this finding demonstrates the feasibility of fabricating highly hydrophilic and non-distensible ODTs without disintegrants using powder-based 3D printing.

摘要
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/bd8be67b4910/pharmaceutics-17-00435-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/75c318a198a0/pharmaceutics-17-00435-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/a45b303d97b6/pharmaceutics-17-00435-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/5ed835abd54d/pharmaceutics-17-00435-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/6638a94d7fda/pharmaceutics-17-00435-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/f37567664b8a/pharmaceutics-17-00435-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/5647e7c2a289/pharmaceutics-17-00435-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/1bb7a21fc39d/pharmaceutics-17-00435-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/bc5cfc8b112a/pharmaceutics-17-00435-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/bd8be67b4910/pharmaceutics-17-00435-g009.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/75c318a198a0/pharmaceutics-17-00435-g001.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/a45b303d97b6/pharmaceutics-17-00435-g002.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/5ed835abd54d/pharmaceutics-17-00435-g003.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/6638a94d7fda/pharmaceutics-17-00435-g004.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/f37567664b8a/pharmaceutics-17-00435-g005.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/5647e7c2a289/pharmaceutics-17-00435-g006.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/1bb7a21fc39d/pharmaceutics-17-00435-g007.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/bc5cfc8b112a/pharmaceutics-17-00435-g008.jpg
https://cdn.ncbi.nlm.nih.gov/pmc/blobs/b3e3/12030749/bd8be67b4910/pharmaceutics-17-00435-g009.jpg

相似文献

[1]
Fabricating Oral Disintegrating Tablets Without Disintegrant Using Powder-Based 3D Printing.

Pharmaceutics. 2025-3-28

[2]
Preparation of Loratadine Orally Disintegrating Tablets by Semi-solid Extrusion 3D Printing.

Curr Drug Deliv. 2023

[3]
Formulation and evaluation of clozapine orally disintegrating tablets prepared by direct compression.

Pharmazie. 2013-2

[4]
Co-processed materials testing as excipients to produce Orally Disintegrating Tablets (ODT) using binder jet 3D-printing technology.

Eur J Pharm Biopharm. 2024-1

[5]
Fabricating 3D printed orally disintegrating printlets using selective laser sintering.

Int J Pharm. 2018-2-14

[6]
3D extrusion printing of high drug loading immediate release paracetamol tablets.

Int J Pharm. 2018-1-17

[7]
Development of orally disintegrating tablets of Perphenazine/hydroxypropyl-β-cyclodextrin inclusion complex.

Pharm Dev Technol. 2012-7-3

[8]
Engineering orally disintegrating tablets for buccal delivery of cilostazol with enhanced dissolution and bioavailability: a novel dual porogenic approach, characterization, and evaluation in rats.

Pharm Dev Technol. 2025-3

[9]
Effect of a superdisintegrant on disintegration of orally disintegrating tablets determined by simulated wetting test and disintegration test.

Pharmazie. 2022-10-1

[10]
Development and evaluation of orally disintegrating tablets of cilostazol-β-cyclodextrin inclusion complexes.

Drug Dev Ind Pharm. 2015

本文引用的文献

[1]
3D printing of drug delivery systems enhanced with micro/nano-technology.

Adv Drug Deliv Rev. 2025-1

[2]
A Comprehensive Review of Challenges in Oral Drug Delivery Systems and Recent Advancements in Innovative Design Strategies.

Curr Pharm Des. 2025

[3]
Testing the disintegration and texture-related palatability predictions for orodispersible tablets using an instrumental tool coupled with multivariate analysis: Focus on process variables and analysis settings.

Eur J Pharm Sci. 2024-7-1

[4]
Co-processed materials testing as excipients to produce Orally Disintegrating Tablets (ODT) using binder jet 3D-printing technology.

Eur J Pharm Biopharm. 2024-1

[5]
Investigating the Impact of Co-processed Excipients on the Formulation of Bromhexine Hydrochloride Orally Disintegrating Tablets (ODTs).

Pharm Res. 2023-12

[6]
Novel Bioequivalent Tablet of Solifenacin Succinate Prepared Using Direct Compression Technique for Improved Chemical Stability.

Pharmaceutics. 2023-6-14

[7]
Effect of pH, Ionic Strength and Agitation Rate on Dissolution Behaviour of 3D-Printed Tablets, Tablets Prepared from Ground Hot-Melt Extruded Filaments and Physical Mixtures.

Biomedicines. 2023-1-27

[8]
Investigating the Use of Magnetic Nanoparticles As Alternative Sintering Agents in Selective Laser Sintering (SLS) 3D Printing of Oral Tablets.

ACS Biomater Sci Eng. 2023-6-12

[9]
Pharmaceutical applications of powder-based binder jet 3D printing process - A review.

Adv Drug Deliv Rev. 2021-10

[10]
3DP Printing of Oral Solid Formulations: A Systematic Review.

Pharmaceutics. 2021-3-9

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