Humer Christoph, Höll Simon, Schagerl Martin
Institute of Structural Lightweight Design, Johannes Kepler University Linz, Altenbergerstr. 69, 4040 Linz, Austria.
Independent Researcher, Am Fuchsholz 15, 07381 Wernburg, Germany.
Sensors (Basel). 2025 Mar 8;25(6):1681. doi: 10.3390/s25061681.
Thin-walled structures are widely used in aeronautical and aerospace engineering due to their light weight and high structural performance. Ensuring their integrity is crucial for safety and reliability, which is why structural health monitoring (SHM) methods, such as guided wave-based techniques, have been developed to detect and characterize damage in such components. This study presents a novel damage identification procedure for guided wave-based SHM using deep neural networks (DNNs) trained with experimental data. This technique employs the so-called wave damage interaction coefficients (WDICs) as highly sensitive damage features that describe the unique scattering pattern around possible damage. The DNNs learn intricate relationships between damage characteristics, e.g., size or orientation, and corresponding WDIC patterns from only a limited number of damage cases. An experimental training data set is used, where the WDICs of a selected damage type are extracted from measurements using a scanning laser Doppler vibrometer. Surface-bonded artificial damages are selected herein for demonstration purposes. It is demonstrated that smart DNN interpolations can replicate WDIC patterns even when trained on noisy measurement data, and their generalization capabilities allow for precise predictions for damages with arbitrary properties within the range of trained damage characteristics. These WDIC predictions are readily available, i.e., ad hoc, and can be compared to measurement data from an unknown damage for damage characterization. Furthermore, the fully trained DNN allows for predicting WDICs specifically for the sensing angles requested during inspection. Additionally, an anglewise principal component analysis is proposed to efficiently reduce the feature dimensionality on average by more than 90% while accounting for the angular dependencies of the WDICs. The proposed damage identification methodology is investigated under challenging conditions using experimental data from only three sensors of a damage case not contained in the training data sets. Detailed statistical analyses indicate excellent performance and high recognition accuracy for this experimental data-based approach. This study also analyzes differences between simulated and experimental WDIC patterns. Therefore, an existing DNN trained on simulated data is also employed. The differences between the simulations and experiments affect the identification performance, and the resulting limitations of the simulation-based approach are clearly explained. This highlights the potential of the proposed experimental data-based DNN methodology for practical applications of guided wave-based SHM.
薄壁结构因其重量轻和结构性能高而在航空航天工程中得到广泛应用。确保其完整性对于安全性和可靠性至关重要,这就是为什么已经开发了诸如基于导波的技术等结构健康监测(SHM)方法来检测和表征此类部件中的损伤。本研究提出了一种基于导波的SHM损伤识别新方法,该方法使用基于实验数据训练的深度神经网络(DNN)。该技术采用所谓的波损伤相互作用系数(WDIC)作为高度敏感的损伤特征,这些特征描述了可能损伤周围独特的散射模式。DNN仅从有限数量的损伤案例中学习损伤特征(例如尺寸或方向)与相应WDIC模式之间的复杂关系。使用了一个实验训练数据集,其中从使用扫描激光多普勒振动计的测量中提取所选损伤类型的WDIC。本文选择表面粘贴的人工损伤用于演示目的。结果表明,智能DNN插值即使在有噪声的测量数据上训练时也能复制WDIC模式,并且其泛化能力允许对训练损伤特征范围内具有任意属性的损伤进行精确预测。这些WDIC预测随时可用,即特别针对特定情况,并且可以与来自未知损伤的测量数据进行比较以进行损伤表征。此外,经过充分训练的DNN允许专门针对检查期间要求的传感角度预测WDIC。此外,还提出了一种角度主成分分析,以有效降低特征维度,平均降低超过90%,同时考虑WDIC的角度依赖性。使用来自训练数据集中未包含的损伤案例的仅三个传感器的实验数据,在具有挑战性的条件下研究了所提出的损伤识别方法。详细的统计分析表明,这种基于实验数据的方法具有出色的性能和高识别准确率。本研究还分析了模拟和实验WDIC模式之间的差异。因此,还使用了在模拟数据上训练的现有DNN。模拟和实验之间的差异会影响识别性能,并清楚地解释了基于模拟方法的由此产生的局限性。这突出了所提出的基于实验数据的DNN方法在基于导波的SHM实际应用中的潜力。